What is Control Foot Switch and Why Do We Use Them?

16 Dec.,2024

 

Understanding Foot Switches | Tameson.co.uk

Foot Switches - How They Work

Figure 1: A Legrand foot switch

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A foot switch is a type of switch that is operated by foot pressure, allowing the user to control a device or machine without using their hands. This hands-free operation is particularly beneficial in applications where freeing up the hands for other tasks is advantageous or necessary. This article uses the Legrand mini foot switch as an example to provide an overview of foot switches in general.

Table of contents

How a foot switch works

The Legrand foot switch operates by toggling between ON and OFF states, allowing the user to activate or deactivate connected devices without using their hands. The switch features a locking mechanism, which means it can maintain its state (either ON or OFF) until it is intentionally changed by the user.

Latching vs momentary foot switches

Foot switches are essential components in various applications, from industrial machinery to musical instruments, and they come in two primary types based on their operation: latching and momentary.

Latching foot switches

Latching foot switches are designed to maintain their state after being activated. When you press down on the activation mechanism (such as a button or lever) of a latching foot switch, it changes state and stays in that position even after you remove your foot. To revert to the original state, you need to press the switch again. This type of switch is particularly useful in situations where you need a sustained action without continuous pressure. For example:

  • Industrial equipment: In machinery, latching foot switches can be used to start or stop a machine, ensuring it remains in the desired state until manually changed.
  • Lighting systems: Latching switches can control lights, keeping them on or off until the switch is pressed again.
  • Musical instruments: Guitarists often use latching foot switches to toggle effects pedals on and off, allowing them to focus on playing without having to keep their foot on the switch.

Momentary foot switches

Momentary foot switches, on the other hand, are designed to return to their default state once the pressure is removed. When you press down on the activation mechanism, the switch changes state, but it reverts as soon as you lift your foot. This type of switch is ideal for applications requiring temporary activation. For example:

  • Medical equipment: In medical devices, momentary foot switches can be used for actions like activating a surgical tool, ensuring the tool only operates while the switch is engaged.
  • Industrial controls: Momentary switches are often used in machinery for tasks like operating a press or a cutter, where the action should only occur while the switch is actively pressed.
  • Musical instruments: Keyboard players might use momentary foot switches as sustain pedals, where the sustain effect is only active while the pedal is pressed.

Operating principle

The Legrand foot switch's operating principle follows the steps below, which are specific for a foot switch with a latching mechanism.

  1. Foot activation: The switch is designed to be operated by foot pressure. When the user steps on the switch, it changes its state from OFF to ON or vice versa.
  2. Locking function: The locking switch function ensures that the switch remains in its current state until the user applies pressure again. This is useful for applications where a constant state is required without continuous pressure.
  3. Ingress protection: With an IP20 rating, the switch is protected against solid objects larger than 12.5 mm but is not protected against water. This makes it suitable for indoor environments where it is unlikely to encounter moisture.
  4. Contact configuration: The switch includes two normally open (NO) and two normally closed (NC) contacts. This allows for versatile wiring configurations depending on the requirements of the connected devices.

How to wire a foot switch

Like any switch, a foot switch is a break in a circuit that can be open or closed to control electricity flow through the circuit. A normally open (NO) foot switch blocks flow through the circuit when in the OFF state and allows flow when in the ON state. A normally closed (NC) foot switch operates oppositely. Some foot switches, like the Legrand mini foot switch, have terminals for normally open and normally closed, meaning they can be wired to operate as either type.

Wiring steps

The following steps are an example of how a basic foot switch may be wired. Refer to a foot switch wiring diagram before attempting to wire.

  1. Identify contacts: Locate the NO and NC contacts on the switch. These are usually marked on the switch housing or in the product documentation.
  2. Prepare wires: Cut and strip the insulation from the ends of the wires that will be connected to the switch.
  3. Connect NO contacts:
    1. Connect one wire from the power source to one of the NO terminals.
    2. Connect another wire from the other NO terminal to the load (device you want to control).
  4. Connect NC Contacts (if needed):
    1. Connect one wire from the power source to one of the NC terminals.
    2. Connect another wire from the other NC terminal to the load.
  5. Insulate connections: Ensure all connections are properly insulated to prevent short circuits or accidental contact.
  6. Test the switch: Once wired, test the switch by applying foot pressure to ensure it toggles the connected device(s) correctly.

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  • Foot Switches

Applications

  • Medical equipment: Foot pedal switches are often used in medical devices to allow hands-free operation, ensuring sterility and convenience.
  • Industrial machinery: Foot switches are used to control machinery, enabling operators to keep their hands free for other tasks (Figure 2).
  • Musical instruments: Foot switch pedals are commonly used with electric guitars and other musical instruments to control effects and settings.
  • Sewing machines: Foot pedal switches are essential for controlling the speed and operation of sewing machines.
  • Office equipment: Foot switches can be used to operate dictation machines and other office equipment, allowing for hands-free control.
  • Lamps and lighting: A foot switch for lamps provides a convenient way to turn lights on and off without using hands.
  • Power tools: Foot pedal switches are used to control power tools, enhancing safety and efficiency.
  • Computers and gaming: Foot switches can be used to control computer functions or gaming actions, providing an ergonomic alternative to hand controls.

NC vs NO foot switches

Because foot switches can be NC or NO, it's useful to understand some applications where each type is more suitable than the other.

  • Normally closed foot switches
    • Emergency stop controls: In machinery and equipment, NC foot switches can act as emergency stop controls. When the switch is pressed, the circuit opens, immediately stopping the operation.
    • Continuous operation control: For processes that need to run continuously unless interrupted, NC foot switches are ideal. The machine operates as long as the switch is not pressed.
    • Security systems: NC foot switches can be used in security systems where breaking the circuit (by pressing the switch) triggers an alarm or other security response.
  • Normally opened foot switches
    • Momentary activation: NO foot switches are suitable for applications requiring momentary activation, such as activating a tool or machine only while the switch is pressed.
    • Start/Stop controls: In scenarios where an operator needs to start or stop a machine with a foot switch, NO switches are used. Pressing the switch closes the circuit and starts the machine.
    • Signal sending: NO foot switches can be used to send signals, such as in musical instruments (e.g., sustain pedals for keyboards) or communication devices.

Figure 2: A pedal foot switch used to operate a machine.

Foot switch symbol

As seen in Figure 3, there are P&ID symbols for normally closed and normally open foot switches.

Figure 3: A normally closed foot switch symbol (left) and normally open foot switch symbol (right).

FAQs

What is a foot switch?

A foot switch is a device operated by foot pressure to control electrical circuits, often used for hands-free operation in various applications.

How does a foot switch work?

A foot switch works by closing or opening an electrical circuit when pressed, allowing or interrupting the flow of electricity to connected devices.

What are the types of foot switches?

Types of foot switches include momentary, maintained, and multi-function switches, each serving different operational needs.

How do you wire a foot switch?

To wire a foot switch, connect the switch terminals to the device and power source according to the wiring diagram, ensuring proper insulation and secure connections.

How Does a Footswitch Work

It is quite evident from the name that footswitches are operated by the user&#;s foot. Also known as foot pedals and pedal switches, these switches are available in different varieties and can be used for various purposes. 

A footswitch is usually used over regular switches because it provides greater and more convenient control when both hands are needed for doing any operation. One of the best examples in this regard is the gas pedal of a car. While driving, the hands remain engaged on the steering wheel. With a foot pedal, it becomes easy to accelerate or stop the car, keeping the hands free for steering the car. Apart from the car pedals, different other kinds of shaping and cutting tools at industrial plants use a footswitch for enhanced safety and convenience for the user. 

In this article, we will discuss the different kinds of footswitches, what they are used for, the advantages and disadvantages of using footswitches, and where to find the best footswitches in India

What are the different types of footswitches?

You will find different kinds of footswitches available in the market, and you can purchase the one that best suits your specific requirements. However, keep in mind that all footswitches are not suitable for all kinds of work. Hence, let us take a look at the different varieties of footswitches available and what they are typically used for. 

  • Foot Pedal Potentiometers

Also known as a variable speed footswitch, a foot pedal potentiometer has some similarities with a regular foot pedal or a typical footswitch. However, there is a difference in that the foot pedal potentiometer is used for controlling the speed of the device connected to it. Generally, foot pedal potentiometers are used in combination with a variable-speed motor. 

The amount of pressure applied on the foot pedal potentiometer makes the electric motor run slow or fast and defines the speed accordingly. Foot pedal potentiometers are used for controlling speeds in cutting machines, shearing machines, and sewing machines. 

Read More: An Essential Guide To Understanding Pressure Switches

  • Foot Switch Bellows

Popularly known as air actuators, foot switch bellows are used in potentially unsafe environments. With a foot switch bellow, any electrical circuit can be controlled safely and securely from a distance, thereby ensuring the safety of the user. On pushing down the top of the foot switch bellow, the air thrust moves down the tube towards the switch element. The bellows increase inside the switch thus making electrical connections. 

Foot switch bellows are usually made of PVC. As a result, they are quite durable, strong, and sturdy. Foot switch bellows are of great help in wet and damp areas where normal electrical switching would not only be quite difficult to operate but also dangerous for the users. As these foot switches are reliable and safe to use in the presence of powders, vapours, or explosive gases, they are commonly seen in battery charging rooms, garages, and labs. 

  • USB Foot Switches

USB foot pedal or a USB foot switch works with any computer/laptop via a USB connection. It is similar to an input device. Working with these switches is quite comfortable and convenient as they are available in myriad versions like double, single, and even triple switches. 

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USB foot switches are easy to program by the consumer by setting small switches within the main switch. These switches are compatible with common operating systems such as Linux and Windows. They also work well on Mac OS. However, for Mac, you will need a proper PC emulator for executing the primary configuration of the switch. USB foot switches are mainly used to capture images and are extensively used in call centres and police control rooms. 

  • Heavy-Duty Footswitches

It is evident from the name of these footswitches that they need to take a lot of pressure and are mainly used in heavy-duty industrial plants. The design and purpose of these switches are to give users better and faster results with low production downtime. These switches are oil-tight and dust-proof. They are designed in a manner so that they can open and close any kind of circuit, even when the circuit might be having no guard, is being operated by a front treadle, or having a two-position spring return. 

The use of these footswitches is seen in applications such as when operating heavy-duty machinery, industrial environments, medical machines, industrial machines and related apparatuses, production lines, and so on. 

  • Multi-pedal Footswitch

Just as the name suggests, a multi-pedal footswitch can have two, three, or even up to four pedals. A multi-pedal footswitch is usually made of cast aluminium and the main purpose behind designing this footswitch is for protecting the device it is attached to and providing an accurate point of operation for machines. Depending on the plastic or metal base selection, the multi-pedal footswitches can come in different contact configurations. 

Also Read: Features And Advantages Of Using Electronic Soft Starters For A Motor Starting

Understanding the advantages and disadvantages of pedal switches

Footswitches come with their own set of advantages and disadvantages. Let us take a look at a few of them.

Advantages of Footswitches

Footswitches are used because there are some distinct advantages and some of the most important ones include:

  • As both hands remain free with footswitches, multitasking becomes simpler and more convenient for the users.

  • It is possible to save space by using these switches as they are near the foot.

  • Generally made of PVC, foot switches are quite strong, durable, and sturdy. 

  • As these switches are operated by foot, chances of contamination are lesser as it doesn&#;t pass from one hand to the other, hence making these switches much more hygienic to use. 

  • Operating these switches are comparatively easier and simpler as you just need to press a footswitch down with your foot for starting it or turning it off. 

  • These switches can be used in all kinds of environments and situations without any concerns for safety and security. 

  • These switches come with high stability along with small pedal heights. 

Disadvantages of footswitches

Along with the above-mentioned advantages, there are some disadvantages of footswitches as well, and some of the most common ones include:

  • Many people find operating switches by hand convenient and they find footswitches to be uncomfortable and difficult to operate. 

  • Footswitches are quite big and chunky when compared to switches of any other variety.

  • While operating with a foot, there are chances that the switch might slip. 

  • Footswitches are way more expensive when compared to other regular switches. 

  • You must make sure that unintentional triggering does not take place since these switches are placed near the feet. 

  • Though these switches can be used in all kinds of climatic conditions, you have to keep them away from direct water contact. 

  • Make sure that you use a stabilising plate if you want to connect quite a few of the footswitches. 

Also Read: Common Electrical Enclosure Types and Practical Uses

Find the best quality footswitches at the Schneider Electric store

Now that you know about the different kinds of footswitches and what they are used for, you must know the proper places from where you can purchase good quality footswitches in India. There are many manufacturers and stores in India that sell footswitches, but the Schneider Electric store is one of the leading sellers of high-quality footswitches of different varieties. 

Visit the

Schneider Electric eshop

to take a look at the footswitches available and choose the one which matches your requirements in the best way. All the footswitches offered at Schneider Electric come with a manual so that you can learn to operate the device if you are new to it.

Contact us to discuss your requirements of Control Foot Switch. Our experienced sales team can help you identify the options that best suit your needs.