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Fabric material used by rubber conveyor belt can be divided into two major types&#;metal and fiber&#;in terms of texture. The development of a conveyor belt can do without improvement of fabric material performance. Strength, stretching characteristic, toughness and dimensional stability of the conveyor belt is closely related to the fabric material.
Fiber fabric materials used by conveyor belt mainly are: cotton, polyester, chinlon 6, chinlon 66 and aramid fiber, and other fiber materials are not commonly used.
Cotton fiber, with medium breaking strength, is applicable to produce bottom-weight fabrics with not high strength. As hairiness exists in cotton fiber, it has favorable mechanical adhesive force with rubber, and then fabric material may not go through dipping treatment.
However as natural fiber, price of cotton fiber is high with not high-cost performance; polyamide fiber is of high breaking strength and elasticity, but its modulus is small, and it can extend through creep deformation, so it has been usually used on occasions with short-haul distance, large safety factor and high requirement for elasticity, and chinlon can take its full advantages of low modulus and good trough ability mostly as weft in polyester/polyamide blend-dipping process; polyester fiber is of high breaking strength and high modulus, it will not easily extend through creep deformation, it is the material with the highest strength and best cost performance among all fiber materials at present, so it has been applied to conveyor belt the most extensively.
With favorable weather-proof performance, polyester will not easily be corroded as steel wire or easily be rotted as cotton yarn, in the meantime, it can resist solarization and acid rain, so it is a kind of very ideal material; aramid fiber is of high breaking strength, but it can&#;t resist compression and dynamic fatigue with high price, and it is limited to a certain degree in application to conveyor belt.
Tags: NN conveyor belt
Since the invention of the first modern conveyors in the s, conveyor technology has improved significantly. These days, they can be constructed and installed in various ways and are typically powered by motors. No manufacturing sector exists that does not make use of a conveyor system in some form or another. They have become a crucial part of the industrial and manufacturing processes.
There are numerous conveyor systems on the market, such as belt conveyors, chain conveyors, slat conveyors, gravity roller conveyors, overhead conveyors, tube conveyors, pneumatic conveyors, and bean trolley systems. They are all primarily used to move materials from one point to another efficiently and safely.
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A conveyor system is preferable to simple human labor whenever large or bulky materials need to be moved within the same production area. Numerous benefits of conveyor systems include continuous functioning, greater effectiveness, decreased chance of worker accidents, quicker product output, and lower operational and consumer costs.
Some industries that take advantage of conveyor systems include:
A manufacturing site that doesn&#;t include at least one conveyor system in its operations is rare.
A typical conveyor system comprises three central units&#;the aluminum profile, the driving unit, and the extremity unit. Each unit includes certain integral parts such as the conveyor belt support, the pulleys, and the driving unit. While add-on modules are available for specific needs, these three parts are essential.
The conveyor belt support is a streamlined part that helps the conveyor belt move swiftly and smoothly. To prevent the belt from sagging when an object is placed on it, it also serves as a sturdy support for the belt.
The pulleys govern how the belt moves. The primary function of the pulleys in the extremity unit is to control the movement of the belt. They are purposefully positioned to turn the belt around and allow it to return so empty belt space is ready for loading.
The driving unit makes it possible for the conveyor system to run continuously, go in reverse, and continually change directions. Finally, the counter bearing facilitates smooth rotation between system components.
High-performance plastic parts and components are used in many conveyor systems to guarantee a consistent and dependable flow of goods during crucial industrial processes.
Plastic can be found in many more conveyor parts such as chute liners, chain conveyor flights, belt scrapers, conveyor skirting, vibratory feed liners, dragline buckets, paddles, and slider beds.
Several high-performance plastics can play a role in conveyance systems, particularly conveyor belts. They include:
It&#;s important to note that plastics used in any part of a food processing plant must be FDA-compliant. These include high-density polyethylene (HDPE), low-density polyethylene (LDPE), polycarbonate (PC), and polypropylene.
You always want to use suitable material for the job. Whether your facility features high or low-temperature environments, handles food, or includes potentially toxic materials, you&#;ll want to be confident that the components of your conveyor system are appropriate, safe, and effective.
At Piedmont, we have the solution you need. Let our expert sales team help you select the best materials for your application based on your unique circumstances and environmental challenges. Contact us today to get started!
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