What is Tubular heater winding and forming machine and Why Do We Use Them?

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Loading:The operator just load straight heaters into the hopper of the machine.The hopper has an inclined surface that allows heaters to be organized neatly,that&#;s keeps every single heater standby one by one.

Feeding:When the sensor detects the feeding device is empty, it will drive a heater to fall from the hopper and push it forward to the designated position of the bending station.

90° bending: The sensor on the bending station detects the heater,the make the bend driven by servo systems

Spiral coil winding:Winding the heater on the shaft,drive and pitch is control by servo systems.

Heater end 90° bending:Cylinders fix the coiled heater,then bend heater end which drive by servo systems.

Unloading:Toolings take the finished heater off from the machine.

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II Features of tubular heating element helical coil winding machine

• 6 sets servo systems with PLC control for great precision and more consistency.
• Full automatic moves for big scale production.
• The central straight tubular heater leg pass though by special designed tooling
• Leverwound pitch of heating elements are adjustable
• Mostround shapes of tubular heater are possible by changing the mandrel die
• Easy and low maintenance cost. Optimized design make it simplified.
• Toolings quick replacement for convenient operation and flexible production.
• Emergency,safety grating,protection shield for human cares.

Functions:

1. Step motor drive, the pitch, wire diameter and speed can be adjusted.
2. Stable performance, easy operation.
3. Easy to change different specification.

Main Parameters:

1. Power supply: single phase AC 220+/-10% 50hz.
2. Power: 300W.
3. MgO rod diameter: &#;21mm.
4. MgO rod length: 60 to 800mm.
5. Dimension: *600*mm.

Required information when ordering our TL-340 Winding Machine for Cartridge Heater

*Samples or drawings of MgO rod.

*Wire sizes.

*Electrical supply (for example,single phase 220v 50hz).

*To be supplied by customer before delivery: About 10pcs MgO rod for final adjustments.

Notes: All the information above, which may be subject to change, is offered solely for your reference, and should not be taken as a warranty or representation for which we assume any legal responsibility.

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