Features of Operation: Automation vs. Manual
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To further outline what makes the affordability of a filter press even more viable today than before for small operations to consider, the advances in mechanical technology must be discussed. Traditionally, filter presses did not come with any features that alleviate the need for a person to tend to their function. Next-generation filter presses typically include the following:
Shakers &#; When a filter press discharges the material from the plates, often on a manual press, you have to physically assist the removal of the cakes of mud from the cloths and plates. On smaller presses, this becomes even more of a challenge because the size and weight of the cake material are not heavy enough for gravity to always do the job. This is where the plate shaker systems come into play. They shake the plates automatically to avoid sticking of the cakes to the filter clothes and facilitates the release of the material to eject it from the plates &#; eliminating the need for human interaction and additional expense that a small operation may not be able to bear.
Real Washes &#;After a complete filtration cycle, the mud material is discharge and usually material can stick on the filtration media and get embedded behind the cloths. To remove this the operator needs to use a high-pressure sprayer to rinse the cloths. This function has been automated today by the use of a &#;Real Wash&#;. This system leads to cleaner cloths and plates without the need for human intervention thereby reducing the cost of operation
PLC &#; for the PLC or program logic controller, its function is mainly to control all timing aspect of the system as a whole: the pump, the opening and closing system, the shakers for sludge discharge, and any auxiliary equipment like the homogenizer tank agitator. The PLC orchestrates the logic that facilitates all the actions for filter press making the system fully automated. Before PLC&#;s, the operator did these functions manually adding the additional cost of operation to the filter press solutions.
With automated systems, labor requirements are minimized because there is no requirement for someone to attend the machine while it&#;s running, or even to make it run.
Safety is improved through safeguards, sensors, and software integration programmed into the automatic filter press, alleviating unnecessary risks to employees.
Human error of the operation is minimized when switching to an automated filter press which typically will minimize erroneous downtime issues.
When these features are all combined on small filter presses, the feasibility for a company to cost-effectively operate and own a filter press is reduced drastically.
Capital Investment:
Price, as usual, can be tricky because depending on what you do and the operation, there will always be variation. The plus with purchasing a small filter press, like the one we have been discussing, is that you can get all of the latest features such as, a shaker system, real wash cleaning system, and the PLC (program logic controller) to run the filter press automation at a substantially reduced price point allowing smaller organizations to make the capital investment.
These small and automated filter press can cost only between $30,000 and 60,000 typically! This cost is extremely affordable, saving not only money in the press itself, but also labor costs which could be a close equivalent to the same cost of someone operating a manual press for an entire year.
Implementation Reality:
A precast customer explored options to replace its concrete waste slurry bin and ultimately decided to invest in a small 400 x 400 mm, fully automated filter press. The size of this filter press was chosen because it was the smallest commercial unit the press supplier could offer.
What else was considered during the planning phases, one might ask. For this type of project, the customer had to incorporate the following components typical to a precast installation:
Filter Press
Digging a pit for the dirty water
Providing a screen to remove the + approx. 1/16 inch solids, the solids that self-drain
Providing a mixer to keep the dirty water tank agitated
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Providing a small stand for the filter press
Providing some installation connections
Service package
The total overall implementation costs for the project was just shy of $80,000, which means the Filter Press is affordable. This filter press size is mainly targeted at the Ready Mix and Precast Operators, but for small metal finishing and plating companies, this could easily be used at these facilities as well.
Filter presses are an essential piece of equipment in many industries, especially those that require the separation of solids and liquids. A filter press is a mechanical device that is used to filter and separate solids from liquids, typically in large quantities. In this blog post, we will discuss what a filter press is, the JWI filter press specifications, the filter press system, and the filter press price.
Tell You What A Filter Press Is?
A filter press is a type of equipment that is used to filter and separate solids from liquids. It consists of a series of plates, each with a filter cloth on one side. The plates are arranged in a stack, and the material to be filtered is pumped into the press. The liquid passes through the filter cloth and is collected in a container, while the solids are retained on the filter cloth.
Specifications Of JWI Filter Press
JWI is a well-known manufacturer of filter presses, and they offer a range of products to meet the needs of various industries. The JWI filter press specifications vary depending on the model, but some of the key features include:
Maintenance easily
High-capacity filtration
Steady and durable construction
High efficient automatic operation
Corrosion-resistant materials
JWI filter presses are available in a range of sizes and designs, including overhead beam, sidebar, and membrane designs. They can be customized to meet specific application requirements and have a reputation for reliability and efficiency.
Detail Of Filter Press System
A filter press system includes the filter press itself, as well as other components necessary for filtration, such as pumps, piping, and valves. The filter press system is designed to work together to provide efficient and effective filtration of liquids. Depending on the application, additional equipment may be required, such as sludge dewatering systems or filter aid feed systems.
Planning To Buy filter presses? Please Consider To The Cost
The price of a filter press can vary widely depending on the size, design, and features of the equipment. Generally, smaller filter presses are less expensive than larger ones, and manual operation is less expensive than automatic. JWI filter presses are known for their high quality and reliability, and their prices reflect this. However, investing in a high-quality filter press can ultimately save money in the long run by reducing downtime and maintenance costs.
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