Product Description
Chemical Gypsum Powder Production line
Annual capacity
15,000 to 500,000 tons
Working time
24h/day ,300day/year
Raw Material Gypsum Type
Natural gypsum ore
Gypsum powder Mesh
Within 220 meshes
Heating method
Hot air boiling furnace or rotary kiln
Application of the powder
Building material like to produce gypsum board ,
To make plaster of paris , to make gypsum cornice or ceiling
Degree of automation
Fully automatic
Final product specification
Gypsum powder
Fuel for the heating system
Natural gas,coal,diesel,heavy oil,light oil etc
Finished powder bending strength
2.7 Mpa
Finished powder compressive strength
5 Mpa
Production process
The 1st step: Feeding&convey
The forklift put the raw material into the hopper ,and then from the hopper to the belt conveyor ,then from this belt conveyor to here, also here another belt conveyor .this conveyor is sued to put the raw material into next step.
The 2nd step: Pre-Drying
From the belt conveyor come into the hammer dryer ,(later i will show you the pictures)as you see for the chemical gypsum ,the two point is very important ,the surface water and the crystal water .so in the hammer dryer is used to take the surface water out , in the hammer dryer the temperature is very high around 400-500 degree ,and why have this step ? some factory don't have this step ,this step can make the gypsum liquidity. And then to the next step to the boiling furnace ,it can easy to calcinate ,so we have this step .
The 3rd step: Bad dust collector
The bag dust collector, the main function is r
ecycle gypsum powder to reduce cost.
The 4th step: Calcination
The powder come into the boiling furnace (calcination ) to remove crystal water and remaining surface water.
For our boiling furnace, the special is , all the parts inside ,we divide to 4 chamber. The first chamber we will provide very high temperature ,and this very high temperature is used to dry the left surface water and crystal water.
The second ,third ,fourth chamber use lower temperature to provide heat to remove there main crystal water. We use this method to keep the quality of the gypsum. So both part are very important and the gypsum quality depend on this two parts :Hammer dryer and boiling furnace. This part is called the calcining system.
About the heat source: the coal-fired boiler or the natural gas burner provides heat. A part of the heat is supplied to the hammer dryer to remove the surface water, and part of the heat enters the boiling furnace to remove the remaining surface water and crystal water. At the same time, the remaining heat of the boiling furnace is recovered to the hammer Dryer . (the temperature of cooked powder is controlled at 80-100 degrees).So the heat usage is very high , more energy save ,other factory can not reach this temperature .
With competitive price and timely delivery, wuxing sincerely hope to be your supplier and partner.
The 5th step: Ball mill
This part is ball mill, because the chemical powder has quality problem, through modification mill, it can change the characteristic of chemical gypsum powder, make it similar to natural gypsum.
The 6th step: Storage
After milling, the gypsum powder will come into the silo by elevator. For this part, if you want to produce plaster of Paris, there will be some connection parts to plaster plant.
Our advantages of chemical gypsum production line:
Features of this hot air boiling furnace technology
1-Reduce investment
2-Reduce maintenance cost
3-Gypsum powder quality adjustable
4-The installation period is short and area is small
5-energy and power saving
Our chief engineer Mr. Xie is very famous in the gypsum field in China, and his technology is recognized in the gypsum powder industry, especially in the chemical gypsum field.
Mr. Xie preside over lots of projects,especially large capacity.Only his technology could support project of capacity 400000
tons/year.
Here is a little story about why our factory protect his technology as a secret.A lot of people in the industry are trying to steal his technology.Even few people tried to steal technology from our installation site.Of cause they failed.
The technology is widely proved among the industry because of good quality,easy to operate,low maintenance rate,low energy consumption,and long service life.The most important is lots project owners reported the finished gypsum powder quality is very nice.Many gypsum board plant designate the powder produced by his equipment and technology.
The introduction of Rotary kiln:
The biggest advantage of rotary kiln technology is that the produced plaster of paris powder has a long setting time. The disadvantage is that it is not easy to seal.
Our company increase the
gypsum cooling system after
calcined
in this production line
, solve the
problem of high temperature of the gypsum powder cause the Raymond mill bearing lubricating oil melt and the bad bearing, which is conducive to Raymond Mill for a long time running, Raymond machine structure is simple, low maintenance costs, the operation and maintenance personnel requirements are not high.
The high-temperature flue gas section firstly heats the gypsum powder at intervals to prevent the gypsum powder from generating too much anhydrous gypsum powder in the high-temperature flue gas. This process is indirect heating.
The cooled high-temperature flue gas is directly heated with gypsum powder to make full use of heat energy , the temperature of the exhaust gas is low. This process is direct heating.
This solution reduces the excessive anhydrous gypsum produced by the disadvantage of direct calcination.
The S-type inside the rotary kiln increases the heat transfer area, and it also helps the gypsum powder calcination uniformity better.
Case project abroad
Case 1:
1-Project name:Natural gypsum powder&board project
2-Project capacity:
Gypsum powder line:150000ton
Gypsum board line : 10Million sqm/year
3-Project technology:hot air technology
For this project, our Chief engineer has only taken 5 days to run the whole gypsum powder production line and put it into production after installation, and our customer also felt surprised on it. While some manufacturers need more than one month to finish it or even some are unable to run it for production.
Case 2:
Chemical gypsum powder&POP project
This is our chemical gypsum powder project in South Africa. The customer is a well-known local building material supplier. The owner has been in the phosphogypsum industry for more than 40 years.
project capacity:
Gypsum powder line: 50000 tons/year
Plaster of Paris line: 30000ton /year
Case 3:
project name:Chemical gypsum powder&POP project
project capacity:400,000 tons/year-500,000ton /year 3-project
technology:hot air boiling furnace technology
This project is one of our domestic projects with a large capacity of 400,000 tons. The raw material is chemical gypsum powder, and use the production process of hot air boiling furnace. This customer's factory is only 1 hour away from our company, and now he is currently building a second production line and its annual production capacity can be 500,000 tons.
Actually we have succeeded more than 40 similar projects in our country.
Case 4:
Project name: Gypsum powder&board project
Project capacity: 4 factory ,8 lines totally
In 2008 year: gypsum powder line 50000 tons/year + gypsum board line 8000000 m2/year
In 2009 year: gypsum powder line 150000 tons/year + gypsum board line 10000000 m2/year
In 2012 year: gypsum powder line 150000 tons/year + gypsum board line 10000000 m2/year
In 2018 year: gypsum powder line 300000 tons/year + gypsum board line 20000000 m2/year
Since 2008, the boss purchased 4 gypsum powder projects from us, with capacities ranging from 50,000 tons/year (2008) to 300,000 tons/year (2018).
He has now grown to become the largest producer of gypsum building materials in Indonesia, and the quality of his gypsum powder can compete directly with the local Knauf factory and even sell at a higher price.
It's not easy to visit the project in China now. But we have different project in different countries for visiting.
What we can help?
If you want to start a gypsum project, what we can do for you?
Company Profile
How we differ ?
Hot air boiling furnace technology is NO.1 In China
100% success rate of domestic and foreign projects
Project site visit and video viewing visit available
Maximum capacity can reach 400,000 to 500,000 tons per year
Over 15 years of experience in oversea market project service experience
1-Rich experience :
1) Experience in gypsum technology research since 1998
2) Experience of 100+ projects manufacture &install abroad and domestic
1) Experts provide professional design for the project
2) Market dept. members provide professional and efficient communication
3) Experienced installation group gets projects into production quickly.
4) the Whole group provide a powerful One-stop sourcing service
3-Full range of services
1) Pre-sales: full cooperation with pre-preparation work
2) In-sales: on-time reporting of production progress
3) After-Sales: Lifetime & 24h technical support
4-Irreplaceable advantages
1) Case projects visiting abroad on-site & online
2) Training to workers & engineer
FAQ
1.
Could you dispatch enginners to my plant for installation?
Yes, of cause. Our engineers are in Africa to install 5 production lines now. When they finish the project, will go to Uz.
2.
Could I visit your factory before order?
We suggest you visit our running project abroad. Your could choose the one near to you to visit.
3.
How many days do you need to produce the machines?
Generally need about 60 days
4.
How many days will it take to install the production line?
About 90-100 dyas to install and try running
5.
Could you help train our workers?
Yes, our engineers will help on training, and will offer you full set of technology documents.
Additional support - Raw materials
Die materials and technique of fabrication/cosmetic dentistry course by India...
Product Description
Product Name
Chemical Gypsum Powder Production line
Annual capacity
15,000 to 500,000 tons
Working time
24h/day ,300day/year
Raw Material Gypsum Type
Natural gypsum ore
Gypsum powder Mesh
Within 220 meshes
Heating method
Hot air boiling furnace or rotary kiln
Application of the powder
Building material like to produce gypsum board ,
To make plaster of paris , to make gypsum cornice or ceiling
Degree of automation
Fully automatic
Final product specification
Gypsum powder
Fuel for the heating system
Natural gas,coal,diesel,heavy oil,light oil etc
Finished powder bending strength
2.7 Mpa
Finished powder compressive strength
5 Mpa
Production process
The 1st step: Feeding&convey
The forklift put the raw material into the hopper ,and then from the hopper to the belt conveyor ,then from this belt conveyor to here, also here another belt conveyor .this conveyor is sued to put the raw material into next step.
The 2nd step: Pre-Drying
From the belt conveyor come into the hammer dryer ,(later i will show you the pictures)as you see for the chemical gypsum ,the two point is very important ,the surface water and the crystal water .so in the hammer dryer is used to take the surface water out , in the hammer dryer the temperature is very high around 400-500 degree ,and why have this step ? some factory don't have this step ,this step can make the gypsum liquidity. And then to the next step to the boiling furnace ,it can easy to calcinate ,so we have this step .
The 3rd step: Bad dust collector
The bag dust collector, the main function is r
ecycle gypsum powder to reduce cost.
The 4th step: Calcination
The powder come into the boiling furnace (calcination ) to remove crystal water and remaining surface water.
For our boiling furnace, the special is , all the parts inside ,we divide to 4 chamber. The first chamber we will provide very high temperature ,and this very high temperature is used to dry the left surface water and crystal water.
The second ,third ,fourth chamber use lower temperature to provide heat to remove there main crystal water. We use this method to keep the quality of the gypsum. So both part are very important and the gypsum quality depend on this two parts :Hammer dryer and boiling furnace. This part is called the calcining system.
About the heat source: the coal-fired boiler or the natural gas burner provides heat. A part of the heat is supplied to the hammer dryer to remove the surface water, and part of the heat enters the boiling furnace to remove the remaining surface water and crystal water. At the same time, the remaining heat of the boiling furnace is recovered to the hammer Dryer . (the temperature of cooked powder is controlled at 80-100 degrees).So the heat usage is very high , more energy save ,other factory can not reach this temperature .
The 5th step: Ball mill
This part is ball mill, because the chemical powder has quality problem, through modification mill, it can change the characteristic of chemical gypsum powder, make it similar to natural gypsum.
The 6th step: Storage
After milling, the gypsum powder will come into the silo by elevator. For this part, if you want to produce plaster of Paris, there will be some connection parts to plaster plant.
Our advantages of chemical gypsum production line:
Features of this hot air boiling furnace technology
1-Reduce investment
2-Reduce maintenance cost
3-Gypsum powder quality adjustable
4-The installation period is short and area is small
5-energy and power saving
Our chief engineer Mr. Xie is very famous in the gypsum field in China, and his technology is recognized in the gypsum powder industry, especially in the chemical gypsum field.
Mr. Xie preside over lots of projects,especially large capacity.Only his technology could support project of capacity 400000
tons/year.
Here is a little story about why our factory protect his technology as a secret.A lot of people in the industry are trying to steal his technology.Even few people tried to steal technology from our installation site.Of cause they failed.
The technology is widely proved among the industry because of good quality,easy to operate,low maintenance rate,low energy consumption,and long service life.The most important is lots project owners reported the finished gypsum powder quality is very nice.Many gypsum board plant designate the powder produced by his equipment and technology.
The introduction of Rotary kiln:
The biggest advantage of rotary kiln technology is that the produced plaster of paris powder has a long setting time. The disadvantage is that it is not easy to seal.
Our company increase the
gypsum cooling system after
calcined
in this production line
, solve the
problem of high temperature of the gypsum powder cause the Raymond mill bearing lubricating oil melt and the bad bearing, which is conducive to Raymond Mill for a long time running, Raymond machine structure is simple, low maintenance costs, the operation and maintenance personnel requirements are not high.
The high-temperature flue gas section firstly heats the gypsum powder at intervals to prevent the gypsum powder from generating too much anhydrous gypsum powder in the high-temperature flue gas. This process is indirect heating.
The cooled high-temperature flue gas is directly heated with gypsum powder to make full use of heat energy , the temperature of the exhaust gas is low. This process is direct heating.
This solution reduces the excessive anhydrous gypsum produced by the disadvantage of direct calcination.
The S-type inside the rotary kiln increases the heat transfer area, and it also helps the gypsum powder calcination uniformity better.
Case project abroad
Case 1:
1-Project name:Natural gypsum powder&board project
2-Project capacity:
Gypsum powder line:150000ton
Gypsum board line : 10Million sqm/year
3-Project technology:hot air technology
For this project, our Chief engineer has only taken 5 days to run the whole gypsum powder production linegypsum powder production line and put it into production after installation, and our customer also felt surprised on it. While some manufacturers need more than one month to finish it or even some are unable to run it for production.
Case 2:
Chemical gypsum powder&POP project
This is our chemical gypsum powder project in South Africa. The customer is a well-known local building material supplier. The owner has been in the phosphogypsum industry for more than 40 years.
project capacity:
Gypsum powder line: 50000 tons/year
Plaster of Paris line: 30000ton /year
Case 3:
project name:Chemical gypsum powder&POP project
project capacity:400,000 tons/year-500,000ton /year 3-project
technology:hot air boiling furnace technology
This project is one of our domestic projects with a large capacity of 400,000 tons. The raw material is chemical gypsum powder, and use the production process of hot air boiling furnace. This customer's factory is only 1 hour away from our company, and now he is currently building a second production line and its annual production capacity can be 500,000 tons.
Actually we have succeeded more than 40 similar projects in our country.
Case 4:
Project name: Gypsum powder&board project
Project capacity: 4 factory ,8 lines totally
In 2008 year: gypsum powder line 50000 tons/year + gypsum board line 8000000 m2/year
In 2009 year: gypsum powder line 150000 tons/year + gypsum board line 10000000 m2/year
In 2012 year: gypsum powder line 150000 tons/year + gypsum board line 10000000 m2/year
In 2018 year: gypsum powder line 300000 tons/year + gypsum board line 20000000 m2/year
Since 2008, the boss purchased 4 gypsum powder projects from us, with capacities ranging from 50,000 tons/year (2008) to 300,000 tons/year (2018).
He has now grown to become the largest producer of gypsum building materials in Indonesia, and the quality of his gypsum powder can compete directly with the local Knauf factory and even sell at a higher price.
It's not easy to visit the project in China now. But we have different project in different countries for visiting.
What we can help?
If you want to start a gypsum project, what we can do for you?
Company Profile
How we differ ?
Hot air boiling furnace technology is NO.1 In China
100% success rate of domestic and foreign projects
Project site visit and video viewing visit available
Maximum capacity can reach 400,000 to 500,000 tons per year
Over 15 years of experience in oversea market project service experience
1-Rich experience :
1) Experience in gypsum technology research since 1998
2) Experience of 100+ projects manufacture &install abroad and domestic
1) Experts provide professional design for the project
2) Market dept. members provide professional and efficient communication
3) Experienced installation group gets projects into production quickly.
4) the Whole group provide a powerful One-stop sourcing service
3-Full range of services
1) Pre-sales: full cooperation with pre-preparation work
2) In-sales: on-time reporting of production progress
3) After-Sales: Lifetime & 24h technical support
4-Irreplaceable advantages
1) Case projects visiting abroad on-site & online
2) Training to workers & engineer
FAQ
1.
Could you dispatch enginners to my plant for installation?
Yes, of cause. Our engineers are in Africa to install 5 production lines now. When they finish the project, will go to Uz.
2.
Could I visit your factory before order?
We suggest you visit our running project abroad. Your could choose the one near to you to visit.
3.
How many days do you need to produce the machines?
Generally need about 60 days
4.
How many days will it take to install the production line?
About 90-100 dyas to install and try running
5.
Could you help train our workers?
Yes, our engineers will help on training, and will offer you full set of technology documents.
Additional support - Raw materials
Die materials and technique of fabrication/cosmetic dentistry course by India...