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100% Interchangeable Slurry Pump Parts is a serious issue in the mining industry, for both solution providers and the mine operators who utilise them. As commodity prices continue to drop, mining operators are under intense pressure to minimise operational costs. As a result, initial costs are often more important than total ownership costs, making non-OEM Warman pump spare parts more appealable.
It is widely recognised within the industry that replicator warman pump parts host significant limitations, and can often cause more harm to slurry pumps than benefit. Non-OEM Warman pump parts are notorious for their unreliability, and often decrease plant productivity, but why do they have this reputation? To answer this question, it is important for end-users to truly understand how replicators operate and their processes.
Reverse Engineering
Most replicators produce their spare parts through the process of &#;reverse engineering&#;. They will often purchase or obtain a genuine spare part and take measurements to reconstruct a component drawing from which tooling, moulds, patterns and so forth, will be made. There are three significant deficiencies in this process: the absence of knowledge of optimum tolerances, material properties and methods of manufacture. &#;Our engineering experts at Weir Minerals understand our Warman slurry pumps and possess superior technical knowledge on how they operate.
Defining Materials
The next challenging task replicators face is creating the right materials for the slurry pump. Slurry pump wear parts are made from a range of materials, specially developed for the application. Replicating slurry pump materials, from just a sample of materials, is very difficult.
Tolerances
Tolerance is defined as the amount a dimension or feature of a component is allowed to deviate from the nominal. When replicators produce non-OEM Warman pump parts the control of the finished product dimensions is very tight to ensure interchangeability of parts.
Manufacturing
Methods The manufacturing methods and processes used by OEMs have been developed over many years using expert engineering solutions. OEMs know their products inside out; they know what works and continuously make advancements to improve their technology.
Optimisation
At Tobee Pump, we often take samples of the worn parts and send this to our experts in the materials laboratory to analyse. Proper examination of the worn parts&#; physical characteristics, by the people who know the design and manufacturing process of the slurry pump, can reveal the root cause of the wearing, and allows us to engineer the correct solutions specific to the application.
Stock
Warman pump parts are often used in mineral processing and wash plant environments, high quality wear parts are critical to ensuring the longevity of your equipment.
Warman pump parts from Tobee are designed for use in the toughest and most abrasive applications, and having a wide range of wear parts available in stock means there will be minimal interruptions to your slurry and solids-laden fluid removal processes.
As one of the leading global slurry pumps and slurry pump parts manufacturers, we are uniquely positioned to produce quality slurry pump wear parts which deliver an exceptional lifespan, reducing the overall cost of ownership. This has been recognised by a growing number of OEMs who now specify our Tobee pumps, giving reduced downtime benefits to a rapidly growing number of end users.
All the wet end parts are stocked in High chrome, Rubber, Polyurethane, Ceramic, and we also have a number of specialist materials available, all suitable for your existing Warman slurry pumps.
Warman Pump Part List
Basic Part Code
Description
Basic Part Code
Description
001
Adjusting Screw
080
Stepped Washer
003
Base
081
Keeper Plate
004
Bearing Housing
083
Throatbush
005
Bearing Assembly
085
Throatbush Cotter
008
Bearing Sleeve
089
Bearing Seal
009
Bearing
090
Shaft Seal
011
Clamp Washer
092
Sump Pump Casing
012
Clamp Bolt
102
Sump Pump Column
013
Cover Plate
108
Piston Ring
015
Cover Plate Bolt
109
Shaft Sleeve O-Ring
017
Cover Plate Liner
110
Volute Liner
018
Cover Plate Liner &#; Throatbush
111
Packing Ring
019
Sump Pump Mounting Plate
112
Throatbush
021
Impeller &#; Two Vanes Open
114
Impeller &#; Six Vanes Open
023
Cover Plate Liner Stud
116
Sump Pump Strainer
024
End Cover
117
Shaft Spacer
025
End Cover Shim
118
Lantern Restrictor
026
Frame Plate Liner Stud
122
Seal Ring
027
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End Cover Set Screw
124
Volute Cover Seal
028
Expeller
125
Volute Frame Seal
029
Expeller Ring
126
Gland Clamp Bolt
032
Frame Plate
127
Impeller &#; Five Vanes Open
034
Frame Plate Bolt
130
Flange
036
Frame Plate Liner
131
Gravel Pump Bowl
039
Frame Plate Liner Stud
132
Discharge Joint Ring
040
Frame Plate Liner Insert Bolt
134
Clamp Ring
041
Frame Plate Liner Insert
135
Clamp Ring
043
Frame Plate Liner
137
Impeller &#; Three Vanes Closed
044
Gland
138
Grease Cup Adaptor
045
Gland Bolt
143
Volute Seal Holder
046
Grease Retainer
144
Volute Seal Holder Stud
049
Impeller &#; Eight Vanes Closed
145
Impeller &#; Four Vanes Closed
051
Impeller &#; Two Vanes Open
147
Impeller - Five Vanes Closed
Slurry Pump Parts Materials
&#; High chrome alloys
(A01, A05, A07, A08, A09, A11, A12, A21, A22, A23, A25, A33, A49, A51, A61, A68)
&#; Natural Rubber or Elastomers
(R08, R24, R26, R33, R55, R56, S01, S02, S12, S21, S31, S42, S45, S51)
&#; Polyurethane
(U01, U02, U38, U15A)
&#; Ceramic
(J04, J05, J31, Y01, Y02, Y07, Y08)
For further details, please contact our sales team on +86-. Alternatively you can us - we&#;ll be delighted to help meet your requirements.
Aug 29,
WEARING PARTS REPLACEMENTS
The wear rate of a solids handling pump is a function of the severity of the pumping duty and the abrasive properties of the material handled. Therefore, the life of wearing parts, such as impellers and liners, varies from pump to pump and from one installation to another.
Wearing parts must be replaced when the performance of a given pump no longer satisfies the requirements of a particular installation. Where a pump is used on a particular duty for the first time, and especially where failure of a wearing part during service could have serious consequences, Tobee recommends that the pump be opened at regular intervals, parts inspected, and their wear rate estimated so that the remaining life of the parts may be established. For installation of new wearing parts, Pls to
STOCK LEVELS
Spare parts for Warman pumps consist mainly of liners, impellers, bearings, shaft sleeves, seals, and shaft seal parts. Depending on the expected life of each part, you should keep a number of spares of each in stock to ensure a minimum of downtime. Major plants typically stock an additional bearing assembly for every ten (or less) pumps of the same size. This enables a quick exchange of the bearing assembly in any one of the pumps. Often this operation is carried out when wearing parts are being replaced. The removed bearing assembly can then be inspected in a workshop, overhauled if required, and kept ready for the next pump. In this way, damage is prevented and all pumps are always kept in optimum conditions with a minimum of downtime.
PART NUMBERS
Slurry pump parts are described by a part number consisting of three segments.
1. The (1) to (5) digit alpha or alpha/numeric prefix which references the relative pump or frame size of the part.
2. The (3) digit numeric "basic part number" which indicates the part type.
3. The (3) digit alpha/numeric material code.
The following are example part numbers:
BASIC PART No.
STANDARD MATERIAL CODE
PART NAME
001
003
005
011
012
013
026
028
029
032
034
039
041
044
045
060
062
063
064
067
070
073
075
076
078
109
111
117
118
118-1
122 124
125
126
129
130
131
132
134
138
144
179
221
239
292
302
303
306
310
430
-
-
E62
G01
-
E62, E63
E62
D20
E62
A05A
A05A
D20
E62
E63
A05A
K24, C02
E62
R08A
D20
K31, C02
S18
C23
E05
E05
D20
D20
G01
S18
Q05A
E62, C23
K31, C02
P50A
R11A R08A
R08A
E62, C23
E62
E02
A05A
R08A
D20
E62
E62
C23
E02
C23
D20
E02
E02
E02
E02
U04A
Adjusting Screw
Base
Bearing Assembly
Clamp Washer
Clamp Bolt
Door
Frame Plate Liner /Insert Stud
Expeller
Expeller Ring
Adaptor Plate
Adaptor Plate Bolt
Adaptor Plate Stud
Back Liner
Gland
Gland Bolt
Intake Joint
Labyrinth
Lantern Ring
Impeller O-Ring
Neck Ring
Shaft Key
Shaft
Shaft Sleeve
Shaft Sleeve (Long)
Stuffing Box
Shaft O-Ring
Packing
Shaft Spacer
Lantern Restrictor
Lantern Restrictor (Non-metal)
Expeller Ring/Stuffing Box SealBowl Seal, Door Seal
Bowl Seal, Door Seal
Gland Clamp Bolt
Clamp Ring Bolt
Flange
Bowl
Discharge Joint Ring
Clamp Ring
Grease Cup Adaptor
Back Liner Stud
Shaft Sleeve Spacer
Discharge Flange
Impeller Release Collar
Door Clamp Plate
Lifting Tube
Locating Nut
Shaft Wrench
Stuffing Box/Expeller Ring
Lifting Beam
Download in PDF file for slurry pump parts list: Slurry Pump Parts Code.pdf
Technical dept.
Hebei Tobee Pump Co.,Limited
100% Interchangeable Slurry Pump Parts is a serious issue in the mining industry, for both solution providers and the mine operators who utilise them. As commodity prices continue to drop, mining operators are under intense pressure to minimise operational costs. As a result, initial costs are often more important than total ownership costs, making non-OEM Warman pump spare parts more appealable.
It is widely recognised within the industry that replicator warman pump partswarman pump parts host significant limitations, and can often cause more harm to slurry pumps than benefit. Non-OEM Warman pump parts are notorious for their unreliability, and often decrease plant productivity, but why do they have this reputation? To answer this question, it is important for end-users to truly understand how replicators operate and their processes.
Reverse Engineering
Most replicators produce their spare parts through the process of &#;reverse engineering&#;. They will often purchase or obtain a genuine spare part and take measurements to reconstruct a component drawing from which tooling, moulds, patterns and so forth, will be made. There are three significant deficiencies in this process: the absence of knowledge of optimum tolerances, material properties and methods of manufacture. &#;Our engineering experts at Weir Minerals understand our Warman slurry pumps and possess superior technical knowledge on how they operate.
Defining Materials
The next challenging task replicators face is creating the right materials for the slurry pump. Slurry pump wear parts are made from a range of materials, specially developed for the application. Replicating slurry pump materials, from just a sample of materials, is very difficult.
Tolerances
Tolerance is defined as the amount a dimension or feature of a component is allowed to deviate from the nominal. When replicators produce non-OEM Warman pump parts the control of the finished product dimensions is very tight to ensure interchangeability of parts.
Manufacturing
Methods The manufacturing methods and processes used by OEMs have been developed over many years using expert engineering solutions. OEMs know their products inside out; they know what works and continuously make advancements to improve their technology.
Optimisation
At Tobee Pump, we often take samples of the worn parts and send this to our experts in the materials laboratory to analyse. Proper examination of the worn parts&#; physical characteristics, by the people who know the design and manufacturing process of the slurry pump, can reveal the root cause of the wearing, and allows us to engineer the correct solutions specific to the application.
Stock
Warman pump parts are often used in mineral processing and wash plant environments, high quality wear parts are critical to ensuring the longevity of your equipment.
Warman pump parts from Tobee are designed for use in the toughest and most abrasive applications, and having a wide range of wear parts available in stock means there will be minimal interruptions to your slurry and solids-laden fluid removal processes.
As one of the leading global slurry pumps and slurry pump parts manufacturers, we are uniquely positioned to produce quality slurry pump wear parts which deliver an exceptional lifespan, reducing the overall cost of ownership. This has been recognised by a growing number of OEMs who now specify our Tobee pumps, giving reduced downtime benefits to a rapidly growing number of end users.
All the wet end parts are stocked in High chrome, Rubber, Polyurethane, Ceramic, and we also have a number of specialist materials available, all suitable for your existing Warman slurry pumps.
Warman Pump Part List
Basic Part Code
Description
Basic Part Code
Description
001
Adjusting Screw
080
Stepped Washer
003
Base
081
Keeper Plate
004
Bearing Housing
083
Throatbush
005
Bearing Assembly
085
Throatbush Cotter
008
Bearing Sleeve
089
Bearing Seal
009
Bearing
090
Shaft Seal
011
Clamp Washer
092
Sump Pump Casing
012
Clamp Bolt
102
Sump Pump Column
013
Cover Plate
108
Piston Ring
015
Cover Plate Bolt
109
Shaft Sleeve O-Ring
017
Cover Plate Liner
110
Volute Liner
018
Cover Plate Liner &#; Throatbush
111
Packing Ring
019
Sump Pump Mounting Plate
112
Throatbush
021
Impeller &#; Two Vanes Open
114
Impeller &#; Six Vanes Open
023
Cover Plate Liner Stud
116
Sump Pump Strainer
024
End Cover
117
Shaft Spacer
025
End Cover Shim
118
Lantern Restrictor
026
Frame Plate Liner Stud
122
Seal Ring
027
End Cover Set Screw
124
Volute Cover Seal
028
Expeller
125
Volute Frame Seal
029
Expeller Ring
126
Gland Clamp Bolt
032
Frame Plate
127
Impeller &#; Five Vanes Open
034
Frame Plate Bolt
130
Flange
036
Frame Plate Liner
131
Gravel Pump Bowl
039
Frame Plate Liner Stud
132
Discharge Joint Ring
040
Frame Plate Liner Insert Bolt
134
Clamp Ring
041
Frame Plate Liner Insert
135
Clamp Ring
043
Frame Plate Liner
137
Impeller &#; Three Vanes Closed
044
Gland
138
Grease Cup Adaptor
045
Gland Bolt
143
Volute Seal Holder
046
Grease Retainer
144
Volute Seal Holder Stud
049
Impeller &#; Eight Vanes Closed
145
Impeller &#; Four Vanes Closed
051
Impeller &#; Two Vanes Open
147
Impeller - Five Vanes Closed
Slurry Pump Parts Materials
&#; High chrome alloys
(A01, A05, A07, A08, A09, A11, A12, A21, A22, A23, A25, A33, A49, A51, A61, A68)
&#; Natural Rubber or Elastomers
(R08, R24, R26, R33, R55, R56, S01, S02, S12, S21, S31, S42, S45, S51)
&#; Polyurethane
(U01, U02, U38, U15A)
&#; Ceramic
(J04, J05, J31, Y01, Y02, Y07, Y08)
For further details, please contact our sales team on +86-. Alternatively you can us - we&#;ll be delighted to help meet your requirements.
Aug 29,
WEARING PARTS REPLACEMENTS
The wear rate of a solids handling pump is a function of the severity of the pumping duty and the abrasive properties of the material handled. Therefore, the life of wearing parts, such as impellers and liners, varies from pump to pump and from one installation to another.
Wearing parts must be replaced when the performance of a given pump no longer satisfies the requirements of a particular installation. Where a pump is used on a particular duty for the first time, and especially where failure of a wearing part during service could have serious consequences, Tobee recommends that the pump be opened at regular intervals, parts inspected, and their wear rate estimated so that the remaining life of the parts may be established. For installation of new wearing parts, Pls to
STOCK LEVELS
Spare parts for Warman pumps consist mainly of liners, impellers, bearings, shaft sleeves, seals, and shaft seal parts. Depending on the expected life of each part, you should keep a number of spares of each in stock to ensure a minimum of downtime. Major plants typically stock an additional bearing assembly for every ten (or less) pumps of the same size. This enables a quick exchange of the bearing assembly in any one of the pumps. Often this operation is carried out when wearing parts are being replaced. The removed bearing assembly can then be inspected in a workshop, overhauled if required, and kept ready for the next pump. In this way, damage is prevented and all pumps are always kept in optimum conditions with a minimum of downtime.
PART NUMBERS
Slurry pump parts are described by a part number consisting of three segments.
1. The (1) to (5) digit alpha or alpha/numeric prefix which references the relative pump or frame size of the part.
2. The (3) digit numeric "basic part number" which indicates the part type.
3. The (3) digit alpha/numeric material code.
The following are example part numbers:
BASIC PART No.
STANDARD MATERIAL CODE
PART NAME
001
003
005
011
012
013
026
028
029
032
034
039
041
044
045
060
062
063
064
067
070
073
075
076
078
109
111
117
118
118-1
122 124
125
126
129
130
131
132
134
138
144
179
221
239
292
302
303
306
310
430
-
-
E62
G01
-
E62, E63
E62
D20
E62
A05A
A05A
D20
E62
E63
A05A
K24, C02
E62
R08A
D20
K31, C02
S18
C23
E05
E05
D20
D20
G01
S18
Q05A
E62, C23
K31, C02
P50A
R11A R08A
R08A
E62, C23
E62
E02
A05A
R08A
D20
E62
E62
C23
E02
C23
D20
E02
E02
E02
E02
U04A
Adjusting Screw
Base
Bearing Assembly
Clamp Washer
Clamp Bolt
Door
Frame Plate Liner /Insert Stud
Expeller
Expeller Ring
Adaptor Plate
Adaptor Plate Bolt
Adaptor Plate Stud
Back Liner
Gland
Gland Bolt
Intake Joint
Labyrinth
Lantern Ring
Impeller O-Ring
Neck Ring
Shaft Key
Shaft
Shaft Sleeve
Shaft Sleeve (Long)
Stuffing Box
Shaft O-Ring
Packing
Shaft Spacer
Lantern Restrictor
Lantern Restrictor (Non-metal)
Expeller Ring/Stuffing Box SealBowl Seal, Door Seal
Bowl Seal, Door Seal
Gland Clamp Bolt
Clamp Ring Bolt
Flange
Bowl
Discharge Joint Ring
Clamp Ring
Grease Cup Adaptor
Back Liner Stud
Shaft Sleeve Spacer
Discharge Flange
Impeller Release Collar
Door Clamp Plate
Lifting Tube
Locating Nut
Shaft Wrench
Stuffing Box/Expeller Ring
Lifting Beam
Download in PDF file for slurry pump parts list: Slurry Pump Parts Code.pdf
Technical dept.
Hebei Tobee Pump Co.,Limited