10 Things to Consider When Buying the flange company

08 Apr.,2024

 

A guide to flanges

What is a flange?

A flange is the protruding rim that enable pipes, valves and other equipment to form a connection. Flanges also increase strength at the joint. They enable you to create a piping system while also allowing for fast disassembly. By providing access points, inspections or modifications can be carried out with relative ease.

How you make a pipe-flange connection varies. It depends on the type and the requirements of your piping system. Some are weld-on pipe flange, while others can be screwed on. The type of flange you choose will also depend on issues such as pressure capacity and application. But first, let’s look at common flange types.

Different types of pipe flanges

While specialty pipe flanges are available, there are six main types. Here they are, along with how to secure the flange on a pipe.

Threaded flanges

They’re used in low-pressure systems on smaller pipes with thick walls. They also make it easy to connect and disconnect pipe systems without disrupting the entire system for maintenance or to make adjustments. To attach the flange on a pipe, the bore’s female thread is screwed onto the pipe’s external threads. These flanges are not welded on.

Typical use:

  • Flammable, hazardous or explosive applications where welding is dangerous
  • Ideal in restricted spaces where welding flange to pipe can’t be carried out

Socket weld flanges

The simple design is intended for small-size and high-pressure piping that do not transfer highly corrosive fluids. Socket weld flanges are attached by inserting the pipe into the socket and applying one fillet weld around the outside of the flange. First, the pipe is inserted in the socket of the flange. When it reaches the

bottom of the flange, the pipe is lifted out slightly by 1/16" (1.5mm) and welded. This gap allows for thermal expansion created by welding, minimizing the probability that the weld will crack. Not suitable for highly erosive or corrosive applications, as the gap is vulnerable to corrosion between the pipe end and the socket’s shoulder.

Typical use:

  • Hydraulic pipes

Lap joint flanges

Slides over the pipe and used with a stub end. Also known as loose-ring flanges, and back-up flanges. These flanges are used on piping fitted with lapped pipe or with lap joint stub ends. With the stub end, the lap joint flange is typically used in systems requiring frequent dismantling for inspection and cleaning. Another advantage is its ability to swivel and align with bolt holes. As the flange never comes into contact with the fluid, the flange is highly durable and can be re-used.

Not recommended in extreme or high-pressure temperature applications.

Typical use:

  • Low-pressure applications
  • When flange needs frequent dismantling for maintenance

Slip-on flanges

These low-pressure flanges are thinner than most other flanges. With an inside diameter slightly larger than the pipe’s outside diameter, the flange slips onto the pipe. A fillet weld is applied at the top of the flange and at the bottom. The welds enhance strength and prevent leakage. Also known as hubbed flanges. Installation of slip-on pipe flanges is easy and therefore low cost.

The speed at placing the flange on the pipe saves costs, but those savings are reduced with the additional costs of two fillet welds which are needed for proper installation.

Typical use:

  • Cooling and firefighting water lines
  • Process lines for oil, gas and steam

Blind flanges

The lack of an inner hole enables blind flanges to seal off the end of pipe systems, preventing flow. This makes it easier and more cost efficient to carry out pressure tests. The blind flange connection is also an ideal pipeline flange. You can stop the flow of fluid and safely add new pipes or new lines to the pipeline.

Without blind flanges, shutdowns and repairs would be incredibly difficult to handle. While shutoff valves solve the problem of stopping flow, the location of the valve can be a problem. For example, if the valves are a mile or two away, then you’re looking at a significant amount of wasted fluid.

Blind flanges are installed with bolts, so they’re also easy to remove.

Typical use:

  • Testing pipe pressure
  • Creating access points to piping systems
  • Seal a piping system temporarily to make repairs, or permanently

Welded neck flanges

Also known as weld bend flanges. Their long necks are butt welded to a pipe. The flange’s bore matches that of the pipe, reducing turbulence and erosion. This flanged connection relocates stress to the pipes, ensuring a decrease in high-stress concentration at the bottom of the flange. When installing, weld neck pipe flanges must be positioned parallel at the time of fitting. Flanges at opposite ends of a pipe should typically have the same bolt-hole direction too.

Typical use:

  • Piping systems with repeating bends
  • In conditions with wide fluctuations in temperature and pressure
  • Volatile and hazardous fluids

Flange types: at a glance

Type

Pressure capacity

Pipe sizes

Use for

Threaded

Low

Small

Attaching without welding

Lap joint

Low

All

Systems that need frequent disassembly

Slip on

Low

All

Low installation cost; easy assembly

Blind

Very high

All

Flow pressure testing; closing pipes

Welded neck

High

All

High-pressure systems; extreme temperatures

The flange face is the area on the head where your gasket will go. The three most common types are:

  • Raised face (RF)
  • Ring type joint (RTJ)
  • Flat face (FF)

Flanges with different faces should not be mated. For example, a raised face to flat-face flange connection will result in leakage from the joint, per ASME code B31.3.

Raised face flanges

The most common type is the raised face flange. Its name comes from the raised gasket surface, above the bolting circle face. The raised face concentrates more pressure on a smaller gasket area. In turn, this increases the joint’s pressure containment capability.

The height of the raised face is determined by the flange’s pressure rating. Likewise, the higher the pressure rating, the bigger the flange diameter, the more bolts needed and the thicker the flange.

Flat face flange

Raised face vs. flat face flange, also called full face flange, isn’t an issue. They play different roles. Instead of a raised face, this is a flat surface. Consequently, the gasket surface is the same plane as the bolt frame, covering the flange from its inside diameter to outside diameter.

  • Full face is designed to avoid the bending that flanges undergo as bolts are torqued.
  • Cast iron can break during this process, which is why this material is often used to make flat face flanges. The design prevents this problem from happening.

Ring-type-joint face flange

High temperature, high-pressure flanges or rather, flanges used in extreme environments, utilize a ring-type-joint face. These flanges often have a raised face with a ring groove machined into it. They can also have grooves cut into their faces with steel ring gaskets. The flanges seal when the bolts are torqued, compressing the gasket between the flanges into the grooves.

Ring joint flange vs raised face

The purpose behind a raised face flange is to concentrate more pressure on a smaller gasket area, increasing the joint’s ability to contain the pressure. Ring-type-joint face flanges don’t use gaskets. The groove within the flange enables the ring to center itself when the bolts are torqued. As the process pressure increases, so, too, does the sealing pressure.

Face flanges: at a glance

Typically used:

Raised face flange

Flat face flange

Ring-type- joint face

Process plants (chemical, etc.)

l

   

Oil & gas

l

 

l

Valves

 

l

 

Cast-iron equipment

 

l

 

Low-pressure water pipe systems

 

l

 

Severe applications: high pressure and high temperature (up to 1,382⁰F/ 750⁰C)

   

l

The pipe flange face is vulnerable to damage during handling and transport, so you need to think about flange covers. This flange cover shown here is made of durable and flexible polyethylene. It protects both raised and flat face flanges, along with full-face gaskets.

Flange protectors are also critical. The studded full face flange protector here is also made of polyethylene and provides full coverage by inserting the lugs firmly into the bolt holes.

Understand more about flange covers in our guide, Why Flange Covers are Essential.

The raised face flange protector shown here has an adhesive backing for fast application.

You can learn more about flange protection in Pipe & flange protection: a quick buyer’s guide.

Flange materials

Whether steel pipe flanges or a plastic flange, you should base the material you choose on its application. Typically, the materials should match your pipe material, but again, it depends on your application. For example, if your piping system is used for air or other non-corrosive applications, then your flanges and pipes may not need to be of the same corrosion-resistant material as acidic or caustic liquids.

Otherwise, if you’re interested in say, carbon steel slip-on flanges, you need to match the grade steel you choose to the pipe. Common flange materials include:

Carbon steel

Carbon-steel flanges are alloyed primarily with carbon. Carbon steel has a high hardness and strength that increases with carbon content but lowers ductility and melting point. Carbon steels range from mild and low, with 0.16—0.29% carbon to ultra-high carbon steel, with around 1–2% carbon. Steels with carbon content above 2% are considered cast iron.

Alloy steel

Just as you can enhance properties in plastics with additives, you can alloy steels with other elements to enhance the properties of your chose steel. Common alloys include molybdenum and chromium. Through different elements, you can increase a steel’s strength, ductility, corrosion resistance, and machinability.

Stainless steel

Stainless steel is alloyed with chromium in amounts above 10%. It’s chromium that gives stainless steel a higher corrosion resistance than carbon steel, which easily oxidizes from air and moisture exposure. Stainless steel is ideal for corrosive applications that also require high strength. Different grades of stainless steels yield different outcomes. You can learn more in our guide, Understanding stainless-steel grades.

Cast iron

When iron is alloyed with carbon, silicon, and other alloyants, the result is cast iron. Cast irons have good fluidity, castability, machinability, and wear resistance. They tend to be brittle to a degree with low melting points.

Aluminum

This is a low-density metal with medium strength. Malleable and ductile, it’s more corrosion resistant than typical carbon and alloy steels. Aluminum is suitable for flanges that need both strength and low weight, such as for irrigation applications.

PVC

A PVC flange is low cost and durable. PVC pipe flanges also have the advantage of being both chemical and corrosion resistant. Additives can make PVC more flexible and softer. PVC flange connections can provide extra protection to underlying pipes. They’re also popular for water-treatment processes, favored by the agricultural industry and used in domestic plumbing. Lightweight and easy to install, PVC flanges are perfect for PVC pipe systems.

Gasket materials

For all flange types excluding ring-type-joint faces, you’ll need gaskets. Choose them based on factors such as operating temperature, the fluid being conveyed by the pipeline, flange type, size, pressure class or rating and other specifications. First, however, you need to know material properties, which can be enhanced with additives.

Suitable for

EPDM

Natural rubber/SBR

Neoprene

Nitrile

Butyl

Silicone

Keytones

l

         

Hot & cold water

l

         

Alkalis

l

         

Acids & bases

 

l

 

l

   

Heat

l

   

l

   

Oils

     

l

   

Hot oils

     

l

   

Ozone

l

 

l

 

l

 

Weather resistance

l

 

l

 

l

 

Abrasion resistance

 

l

 

l

   

Low-moisture permeability

       

l

 

Low-gas permeability

   

l

 

l

 

Seawater applications

   

l

   

l

High temperatures

         

l

Low temperatures

         

l

Vibration suppression

         

l

General chemical resistance

       

l

 

Animal fats

     

l

   

 

Flange sizes

Flange dimensions are determined by the nominal pipe size (NPS) and the pressure class that your application requires. The higher the pressure rating of the class, the higher the size and dimensions of the flange. Typically, a 1/2" pipe flange will belong to the 150-pound pressure class. For threaded flange, a 4" pipe flange is the largest size available.

Large diameter flanges are in higher pressure classes. Below are the different classes:

Pressure classes

  • 150 lbs
  • 300 lbs
  • 400 lbs
  • 600 lbs
  • 900 lbs
  • 1500 lbs
  • 2500 lbs

Size standards

Flange types and sizes vary, but they’re manufactured according to the standards set by organizations. For example, a long weld neck flange ASME B16.5 conforms to ASME standards, and might differ slightly from another standard. ASME B16.5 swivel flange dimensions – a type of weld neck flange – have equivalents in EN and MSS standards.

(If you see, for example, ANSI 150 swivel flange dimensions, this is incorrect. ANSI at one time published standards and started working with ASME in 1988. At the time standards appeared as ANSI/ASME, but by 1996, ASME had taken over standards.)

So your first task is determining the standard you’ll work to, which will likely follow what’s commonly used in your area.

Size standards are set according for each pressure class.

The example here is a threaded flange, both raised face and flat face, according to ASME B16.5. The pressure class is 150.

Sizes: inches

Flange NPS

I.D.

O.D.

Bolt circle (BC)

Raised face (R)

Raised face (RF)

H

Raised face thickness (T)

T1

Flat face thickness (T2)

Bolt hole (B)

No. of bolt holes

½

0.93

3.50

2.38

1.38

.063

1.19

.62

.38

.56

.62

4

¾

1.14

3.88

2.75

1.69

.063

1.50

.62

.44

.56

.62

4

1

1.41

4.25

3.12

2.00

.063

1.94

.69

.50

.63

.62

4

1 ¼

1.75

4.62

3.50

2.50

.063

2.31

.81

.56

.75

.62

4

1 ½

1.99

5.00

3.88

2.88

0.63

2.56

.88

.62

.82

.62

4

2

2.50

6.00

4.75

3.62

0.63

3.06

1.00

.69

.94

.75

4

2 ½

3.00

7.00

5.50

4.12

0.63

3.56

1.12

.82

1.06

.75

4

3

3.63

7.50

6.00

5.00

0.63

4.25

1.19

.88

1.13

.75

4

3 ½

4.13

8.50

7.00

5.50

0.63

4.81

1.25

.88

1.19

.75

8

4

4.63

9.00

7.50

6.19

0.63

5.31

1.31

.88

1.25

.75

8

5

5.69

10.00

8.50

7.31

0.63

6.44

1.44

.88

1.38

.88

8

6

6.75

11.00

9.50

8.50

0.63

7.56

1.56

.94

1.50

.88

8

8

8.75

13.50

11.75

10.62

0.63

9.69

1.75

1.06

1.69

.88

8

10

10.88

16.00

14.25

12.75

0.63

12.00

1.94

1.13

1.88

1.00

12

12

12.94

19.00

17.00

15.00

0.63

14.38

2.19

1.19

2.13

1.00

12

14

14.19

21.00

18.75

16.25

0.63

15.75

2.25

1.32

2.19

1.12

12

16

16.19

23.50

21.25

18.50

0.63

18.00

2.50

1.38

2.44

1.12

16

18

18.19

25.00

22.75

21.00

0.63

19.88

2.69

1.50

2.63

1.25

16

20

20.19

27.50

25.00

23.00

0.63

22.00

2.88

1.63

2.83

1.25

20

22

22.19

29.50

27.25

25.25

0.63

24.25

3.13

1.75

3.07

1.38

20

24

24.19

32.00

29.50

27.25

0.63

26.12

3.25

1.82

3.19

1.38

20

EN sizes: millimetres

DN

D

(diameter)

k

(PCD)

b

(thickness)

d2

(diameter of bolt hole)

Bolt size

No. of holes

Weight (kg)

10

90

60

16

14

M12

4

0.72

15

95

65

16

14

M12

4

0.81

20

105

75

18

14

M12

4

1.14

25

115

85

18

14

M12

4

1.38

32

140

100

18

18

M16

4

2.03

40

150

110

18

18

M16

4

2.35

50

165

125

18

18

M16

4

2.88

65

185

145

18

18

M16

8

3.51

80

200

160

20

18

M16

8

4.61

100

220

180

20

18

M16

8

5.65

125

250

210

22

18

M16

8

8.13

150

285

240

22

22

M20

8

10.5

200

340

295

24

22

M20

8

16.5

250

395

350

26

22

M20

12

24.1

300

445

400

26

22

M20

12

30.8

350

505

460

26

22

M20

16

39.6

400

565

515

26

26

M24

16

49.4

450

615

565

26

26

M24

20

63.0

500

670

620

28

26

M24

20

75.2

600

780

725

34

30

M27

20

124

700

895

840

38

30

M27

24

183

800

1015

950

42

33

M30

24

29.7

900

1115

1050

46

33

M30

28

374

1000

1230

1160

52

36

M33

28

492

1200

1455

1380

60

39

M36

32

842

 

Download free CADs and try before you buy

Free CADs are available for most solutions, which you can download. You can also request free samples to make sure you’ve chosen the right product for what you need. 

If you’re not quite sure which solution will work best for your application, our experts are always happy to advise you.

Whatever your requirements, you can depend on fast dispatch. Request your free samples or download free CADs now.

Questions?

Email us at sales@essentracomponents.com or speak to one of our experts for further information on the ideal solution for your application 800-847-0486.

When purchasing flanges, you must consider the flange material in addition to physical measurements and bolt hole alignment. The chemical composition and physical properties are important in determining whether a material will be appropriate for a given application. You can look to a combination of standards to guide your decision.

What are the different types of flange materials?

Pipes and flanges must be durable enough to withstand heat, pressure, vibrations, and corrosion, while still providing a leak proof seal. Flange class helps determine bolt hole alignment, pressure and temperature rating, and dimensional standards, however, flange material specifications must also be considered based on your application:

  • Steel is the most common flange material and has higher carbon content for applications requiring superior strength
  • Stainless Steel is used when high durability and corrosion resistance is required
  • Aluminum flanges are used for applications where corrosion resistance is important, and a light weight material is required like in irrigation
  • Ductile Ironoffers a higher yield strength and is lower cost than steel, so preferred for instances where the flange doesn’t come in contact with the medium (like with backing flanges) and cost is an important consideration

The manufacturing method is also important to understand. There are typically three methods used:

  • Plate flanges are manufactured when metal slabs are sent through rollers until they reach the desired thickness. A plate flange typically costs less, but doesn’t offer the same strength or variety of material and sizes that other manufacturing methods do.
  • Cast flanges are manufactured by pouring molten metal into a flange mold. The metal cools and hardens, and then the flange is removed from the mold and machined to the appropriate specifications. This lower-cost option offers plenty of flexibility, but does not produce the highest strength flanges.
  • Forged flanges are made through a process of heating and forming the material, and then machining the part to the proper specifications. This creates the highest strength flange, but comes at a higher cost.

Consider the Intended Application

Choose the right flange material based on its intended use and the requirements specific to that application. Generally, your flange material will match your pipe material, but this is not always the case. Consider the strengths and weaknesses of each material when designing a piping system; the material should suit the application requirements or it may fail prematurely.

Pipe material is chosen based on variables associated with an application, including:

  • What flows through the pipes (fluids, air, etc.)
  • Expected high or low temperature
  • Pressure conditions
  • Maintenance requirements
  • Environment
  • Budget considerations

Certain fluids, for example, fuel or corrosive liquids, require pipes and flanges manufactured of stainless steel, alloy, or other corrosion resistant materials. Pipes and flanges used for air or other non-corrosive applications may not require the same corrosion resistant material as acidic or caustic liquids.

Consult Flange Requirements and Standards

The standards dictate the chemical composition, dimensions, and other specifications for flanges. Generally, your flange and pipe material should meet the same standards.

American Society for Testing and Materials (ASTM) standards—displayed as the “grade” of the material used to manufacture the flange—is determined by the metal’s chemical composition. More specifically, this standard dictates how much carbon and other chemical elements are allowed to make up the raw material.

  • ASTM A36 is a low-carbon steel favored for its welding properties and is suitable for machining, making it a common material for steel flanges.
  • ASTM A105 is the standard for carbon steel piping components, particularly for high-temperature applications.
  • ASTM A182 is the standard for alloy and stainless steel piping flanges and fittings. Alloy steel flanges are produced with more chrome and molybdenum, so they are sometimes preferred for corrosion resistance and can better withstand high temperatures and high pressure.
  • ASTM A240 is stainless steel plate that offers strength at high temperatures, and high corrosion resistance. While ASTM A182 and ASTM A240 have similar chemical properties, the production method differs: A240 is plate; A182 is forged, which may affect materials choice.
  • ASTM A536 covers ductile iron, which is used for backing flanges.

Guobiao (GB) standards are issued by the Standardization Administration of China (SAC) and include:

  • Q235B is a low-carbon steel manufactured in China. The structure allows adequate welding and bolt connection. This steel exceeds AWWA strength requirements and is considered the China comparable material to DIN EN S235JR and ASTM A36 standards (but with slightly lower strengths).

American Water Works Association (AWWA) standards include specifications for steel and stainless steel. AWWA flanges include:

  • AWWA C207 is the specification for steel ring or slip-on flanges and blind flanges
  • AWWA C228 is the specification for stainless steel and may use 304L or 316L stainless steel. 304L contains more chromium and less nickel than 316L. The 316L material also includes molybdenum for improved corrosion resistance.

American National Standards Institute (ANSI) and American Society of Mechanical Engineers (ASME) are the industry standards for pipeline flanges in the United States. These standards include B16.1, B16.5, and B16.47 and cover steel, forged, or cast flanges.

Deutsches Institut für Normung (DIN, German Institute of Standardization) is an international standard that applies to steel and stainless steel metric flanges and commonly in maritime applications.

Flange Material Source

It is also important to consider the requirements around where the flange material is sourced from. For many applications it may be fine to us import material in order to save on cost, but often Buy America or Domestic material may be required.

The Buy America standard was developed for government funded transportation projects to provide preference to domestically produced materials, but there are provisions that allow for materials to be sourced from a list of approved countries if it is a small enough part of the total contract, and domestic product availability is low or price is too high.

Our Domestic flanges meet the American Iron & Steel (AIS) standard, which allows imported raw components of the metal, but requires that the flange material be melted and manufactured in the United States.

Domestic flanges are able to be substituted in Buy America applications, and Buy America flanges can be substituted for applications where Import flanges are acceptable, but they can’t be substituted in the other direction.

Other Factors for Choosing Flanges

Consider the pipe material, pressure and temperature ratings, flange dimensions, and tolerances, to determine the appropriate flange material. ANSI ratings provide information on pressure and heat tolerances.

Fitting type is an important consideration as well. Does your fitting require welding? If so, the material you use should allow welding. For non-welded styles, such as lap joint or threaded flanges, weldability is less of a concern, and other requirements will take precedence.

When choosing the ideal flange material, refer to the standards required for your intended application, consider the pipe material that will connect to the flange, and ensure the flange material you choose is rated for the temperature and pressure it must withstand. Or, contact API International, Inc. for assistance with standard fittings or custom machined parts or for further information.

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