Packaging plays a pivotal role in captivating consumers and differentiating products from competitors. Custom flex pouches emerge as a versatile and innovative packaging solution, offering a myriad of benefits across various industries. Whether you&#;re packaging food, cosmetics, or any other product, a well-designed flex pouch can significantly enhance your brand&#;s appeal and leave a lasting impression on your customers.
This comprehensive guide is your roadmap to mastering the art of custom flex pouch printing. From understanding the fundamentals of flex pouches to navigating the intricacies of design and printing, we&#;ll walk you through each step of the process. By following our precise instructions, you&#;ll be equipped to create professional and high-quality flex pouch print files ready for uploading to Packstudio.
Join us as we explore the world of custom flex pouches and discover how they can elevate your brand, enhance product presentation, and delight your customers. Let&#;s embark on this journey together and unlock the full potential of custom flex pouch packaging.
Printing custom flexible packaging is a unique branding opportunity: customers will often leave your product in the bag and reseal it for later if they can, meaning it will stay in their line of sight for much longer than traditional packaging. So make sure you provide something they are happy to see &#; or even reuse!
Flex pouches, also known as flexible pouches, are a type of packaging made from flexible materials that can be easily molded to various shapes and sizes. These pouches are designed to protect and preserve the contents while providing a lightweight and versatile packaging solution. They are commonly used across various industries, including food and beverage, cosmetics, pharmaceuticals, and household products.
Flex pouches are typically constructed from layers of plastic films, foil, and sometimes paper, which are laminated together to create a durable and protective barrier. The multi-layer construction offers excellent resistance to moisture, oxygen, and light, ensuring the product&#;s freshness and shelf life.
Your packaging plays a crucial role in captivating consumers and differentiating products from competitors. Flex pouches emerge as a versatile and innovative packaging solution, offering a myriad of benefits across various industries. From food to cosmetics, flex pouches provide unmatched versatility, enhanced product protection, and numerous other advantages that can elevate your brand and delight your customers.
Versatility:
Various Shapes and Sizes &#; Flex pouches can be customized to fit a wide range of products, from small single-serving snacks to large bulk items.
Different Closure Options &#; Available with zippers, spouts, or tear notches, providing convenient access and reusability.
Enhanced Product Protection:
Barrier Properties: Multi-layer construction offers superior protection against moisture, oxygen, and UV light, keeping products fresh for longer.
Durability: Resistant to punctures and tears, ensuring the product remains intact during shipping and handling.
Cost-Effectiveness:
Reduced Material Costs: Flex pouches use less material compared to rigid packaging, leading to lower production costs.
Efficient Storage and Transportation: Lightweight and space-saving, reducing shipping and storage expenses.
Sustainability:
Eco-Friendly Options: Available in recyclable and biodegradable materials, contributing to reduced environmental impact.
Less Waste: Lightweight design results in less packaging waste compared to traditional rigid containers.
Marketing and Branding Opportunities:
High-Quality Printing: Flex pouches offer a large surface area for vibrant, high-resolution graphics and branding.
Shelf Appeal: Attractive designs and customizable shapes enhance the visual appeal, helping products stand out on the shelf.
Convenience for Consumers:
Portability: Lightweight and easy to carry, ideal for on-the-go consumption.
Resealability: Many flex pouches come with resealable closures, allowing consumers to keep products fresh after opening.
By understanding what flex pouches are and their numerous benefits, brands can make informed decisions about their packaging strategies, ultimately enhancing product appeal and customer satisfaction.
Consider how your product is first seen. Is it on the shelf? Sent directly to your customer? Hanging on a rack? This will help inform what shape you should go with for your custom flexible packaging. Then consider the most common options:
They look just like their name and often are inflated for items like chips or crackers. They can be used for a wide variety of products that don&#;t need to be resealed and are often the cheapest form of flexible packaging.
Lay flat pouches have a hole at the top for hanging your product on a rack and offer a flatter surface to print on. They are resealable as well for when your customer&#;s want to save a pinch for later. They are a basic, budget-friendly option that gets the job done.
Stand up pouches have a gusset at the bottom so your logo&#;s always standing tall. Perfect for consumables that might spill out if turned over, or when your customer will be reaching in to grab your product.
Flat bottom pouches you&#;re probably most familiar with as coffee bags. They are typically larger, with gussets along the sides so you can fit more of your product, and fold over the top.
Custom flexible packaging encompasses a wide range of materials designed to provide flexibility and durability. From stand-up pouches to sachets and wraps, these materials offer versatility in design and functionality, making them ideal for a diverse range of products. Consider product compatibility, barrier properties, and aesthetics when selecting some of the most common options:
Great for almost anything and cheap. Plastic is the go-to for stand up or lay flat pouches.
A sustainable option that&#;s perfect for printing on. When you want to convey authenticity, paper is the way to go.
Aluminum foil is ideal for consumables your customer will warm up, like ready made meals or baked goods. Just apply heat and they&#;re good to go!
Custom flexible packaging offers endless opportunities for branding and personalization. To make the most of these options, consider the following strategies:
Graphic Design: Collaborate with your design team or agency to create visually striking graphics and artwork that align with your brand identity and messaging. Differentiate your packaging and get noticed. Explore more insights into packaging design trends by checking out our post on the top trends in packaging design.
QR Codes: The easiest way to link to your site, related products, or encourage a review. Customers can use their camera app to quickly scan and get them where you want them to go.
Special Finishes: When you need to make a good impression, add a matte, glossy coating, metallic ink, or embossing. These provide a tactile experience that can elevate the perceived value of your product.
Type > Create Outlines.File > Save As, choose PDF, and select the &#;High Quality Print&#; preset.Enhancing Product Presentation and Protection: Custom flex pouches serve as a dynamic and visually appealing packaging solution, capable of elevating the presentation of diverse products, including food, cosmetics, and more. Not only do they enhance the aesthetic appeal of your items, but they also provide robust protection, preserving freshness and quality.
Tailored Design and Branding: The versatility of custom flex pouches allows for tailored design and branding opportunities, enabling businesses to create packaging that reflects their unique identity and message. From vibrant graphics to personalized touches, these pouches serve as a canvas for creative expression and brand recognition.
Practicality and Convenience: In addition to their visual appeal, custom flex pouches offer practical benefits for both businesses and consumers. Their flexible nature accommodates various shapes and sizes of products, while features like resealable closures enhance convenience and usability for end-users.
Sustainability and Environmental Responsibility: With an increasing focus on sustainability, custom flex pouches provide eco-friendly options, including recyclable and biodegradable materials. By opting for environmentally responsible packaging solutions, businesses can minimize their ecological footprint and appeal to environmentally conscious consumers.
Streamlined Production and Cost-Efficiency: The streamlined production process of custom flex pouches, coupled with their lightweight design, contributes to cost-efficiency and operational effectiveness for businesses. Reduced material usage and efficient storage and transportation further enhance their economic benefits.
Building Brand Loyalty and Consumer Engagement: Ultimately, custom flex pouches play a pivotal role in building brand loyalty and fostering consumer engagement. By delivering visually striking and functional packaging solutions, businesses can leave a lasting impression on customers, cultivating trust and loyalty over time.
In conclusion, custom flex pouches offer a multifaceted approach to packaging, combining aesthetics, functionality, and sustainability to meet the diverse needs of modern businesses and consumers. By leveraging the potential of these versatile pouches, businesses can enhance their product presentation, strengthen their brand identity, and foster meaningful connections with their audience.
Ready to enhance your product&#;s appeal and strengthen your brand identity? Contact Packstudio today to explore our custom flex pouch solutions and take your packaging to the next level!
Explore our Flex Pouches
Flat pouch packaging offers a flexible, reliable, and convenient packaging solution. But choosing the best sachet pack can be a daunting task. That&#;s why today&#;s guide will answer all the questions you&#;ve been asking about flat pouch packaging.
Flat pouch packaging, as the name suggests, has 2 or more sealed sides with additional features to make them more convenient to use. Flat pouch packaging is also suitable for sample packs or limited/single serving sizes. Essentially, it can be used to package smaller quantities of products.
There are many flat pouch packaging options. A variety of flat pouch packaging varies based on factors such as additional features, lamination process, product preference, and selected materials. Some of the flat pouch packaging types available in the market are:
Aluminum foil flat bottom plastic flat pouch packaging
Ziplock Food Aluminum Flat PouchPackaging
Daily Product Aluminum Flat PouchPackaging with Tin Tape
Dog food is packed in an aluminum laminated flat-bottom plastic flat pouch
Coffee tin belt flat pouch packaging
Printed flat pouch packaging
Flat pouch packaging for food
Ziplock food flat pouch packaging
Matte gold plastic flat pouch packaging
Zipper three-side seal flat pouch for food packaging
Cat food laminated flat pouch packaging
Food packaging in laminated flat pouches
Laminated plastic flat pouch packaging
Laminated flat pouch packaging
Dog food laminated flat-bottom plastic pouch
Flat pouch packaging
Laminated flat bottom plastic flat pouch packaging
Packaged in recyclable white Craft flat pouch with resealable zip lock
Recyclable white craft paper flat pouch packaging with ziplock
Packaging with a window made from recyclable white craft paper laminated flat pouches
Packaged in recyclable white craft laminated flat pouch with ziplock
Recyclable white craft paper laminated flat pouch printed packaging
Recycled brown kraft paper laminated flat pouch packaging
Recycled brown craft laminated flat pouch with ziplock
Recycled brown craft laminated flat pouch packaging with hand holes
Recyclable brown craft paper flat pouch printing packaging bag
Recycled brown kraft paper flat pouch packaging with customized window
Recyclable brown craft paper windowed flat pouch packaging
Recyclable brown craft paper flat pouch printed packaging
Recycled brown kraft paper flat pouch packaging with hand holes
Recycled brown kraft paper flat pouch packaging
Tea self-sealing plastic flat pouch packaging
Food packaging in self-sealing plastic flat pouches
Coffee Plastic Flat Pouch Packaging With Valve
Printed plastic flat pouch packaging
Plastic flat pouch packaging with seeds printed
Coffee is packed in a ziplock plastic flat pouch
Brand owners often have specific requirements for manufacturing companies as to what characteristics their flat pouch packaging should have. These features increase the user-friendliness of the flat pouch packaging and make it compatible with its products. When people buy products, they look for those that come in great packaging. Some features of flat pouch packaging include:
Due to its user-friendliness, flat pouch packaging is an easy packaging option for a wide variety of products.
This is an economical package.
Their design style allows them to effortlessly customize label placement and valve position.
Flat pouch packaging is versatile as it can pack a wide range of products.
This packaging is reusable.
It is environmentally friendly.
It is FDA-approved.
It is 100% food safe.
Flat pouch packaging has excellent barrier properties to protect products from UV rays, chemicals, moisture, and other elements.
Flat pouch packaging is heat-sealable to create a tamper-resistant and air-tight environment.
It is convenient because it comes in different formats and sizes.
It is lightweight and ships flat for easy storage.
Some of them have a matte finish which looks more professional and luxurious.
Flat pouch packaging has a laminated interior to increase the shelf life of the product.
Absolutely. Flat pouch packs are 100% food safe as they are BPA-free. The sachet packaging is also made of high-quality hygienic materials. The flat pouch packaging is printed with high-quality ink, which is safe and reliable.
You can get flat pouch packaging that suits your requirements and the products to be packed. For flat pouch packaging, the following design styles are recommended:
The best design style for flat pouch packaging is the three-sided seal design. It has a single-sided clear panel for displaying your products. Flat pouch packaging is sealed on three sides. This design style makes flat pouch packaging suitable for vacuum sealing.
Center seal design styles are available for flat pouch packaging. This design provides a strong seal for flat pouch packaging on the center back. This design protects the product from:
moisture
air
other external factors
Yes, they have. Flat pouch packaging companies provide labeling services to their customers. The company has semi-automatic machines for self-adhesive label application. The machines are equipped with a variety of pouch packaging and label sizes, allowing companies to easily meet their customers&#; labeling needs. Using company technology, labels are applied with low waste rates and high precision. As a result, there is limited flat pouch packaging waste due to inaccurate label placement.
Flat pouch packaging needs additional features to improve its ability to store products and make them easy to use. The type of additional features included in the flat pouch packaging depends on the customer&#;s requirements. Some additional features are:
This feature makes flat pouch packaging ideal for point-of-sale merchandise. It is used to hang flat pouch packs while on display so that customers can easily notice them
This feature applies to their coffee products. Coffee products tend to release gas, which can cause the flat pouch package to burst if left in the package. The vent valve helps release these gases and prevents oxygen from entering the package. It helps to ventilate the flat pouch packaging when placed in the microwave. The steam generated when reheating the package passes through the ventilation holes.
The tear opening allows for easy and clean tearing of the flat pouch packaging for single-use flat pouch packaging.
This feature facilitates easy tear/open-controlled tear propagation while maintaining barrier properties and package strength. It is a straight silhouette and can be zipped as well as resealed. It helps with moisture release for fresh produce, burst protection during transport, and controlled airflow.
This feature allows a sneak peek at the package to see what&#;s in it. It is usually a transparent material with a plastic film to protect the product from UV rays.
This feature helps prevent injuries caused by using packages with sharp corners.
Die-cut shapes provide structural advantages, such as preventing stress cracking or providing additional stability. It further adds convenience by making flat pouch packaging easier to use. It also strengthens the company&#;s brand.
Flat pouch packaging comes in a variety of customizable options. You can customize printing, materials, resealable features, additional features, stamp styles, and sizes. Flat bottom pouches are a type of flexible packaging that provides stability due to their flat rectangular base and gusseted sides, allowing for more volume. It&#;s gonna be a little different.
The material selected is based on the customer&#;s packaging needs. Flat pouch packaging is made of food-grade solvent-free packaging material. Customers can choose from craft paper, foil lamination, metalized film, or clear film.
The size of the flat pouch packaging depends on the amount of product the customer wishes to store. Packs can be small, medium, large, or custom sized.
Flat pouch packaging has integrated additional functions to increase its functionality and user-friendliness. These features may include hanging holes, rips, valves, etc.
The customer chooses the best printing process and ink. Printing options depend on the customer&#;s requirements and designs. Generally, the choice is based on cost, quality, ink, and color quantity.
Flat pouch packaging can have a slider or press-to-close zippers. The slider is easy to open and convenient, while the zipper is economical.
Flat pouch packaging can be designed with either a center seal or a three-sided seal. Depending on the product, customers can choose from a variety of options. A flat pouch packaging can be customized in these ways.
The cost of flat pouch packaging is affordable. The cost of flat pouch packaging is relatively low because it uses less material to make. The raw materials used to make the pouches are also inexpensive and readily available. Packaging is produced in bulk so there are economies of scale. In addition, the overall production cost of flat pouch packaging is lower due to the low labor costs and the equipment used.
Flat pouch packaging is suitable for products with fast turnover. Some of the products packaged in flat pouches are:
coffee products
nut
seed
tea
You will get efficient and thoughtful service from Wanhui Packaging Technology.
whole grains
snack foods
powder mix
bacon
jerky
chips
dried beef
bath salts
seafood and fish
frozen food
spices
sauces and soups
pet Treats and Food
When you decide to buy flat pouch packaging for your product, you have to make sure it&#;s the right one. Some factors to consider before purchasing flat pouch packaging are:
The type of flat pouch packaging you choose should reflect the amount you are willing to pay. Due to its added features, custom flat pouch packaging costs more than standard flat pouch packaging. Additional features may include more materials or features, which translates into higher costs.
Flat pouch packaging can be made from a variety of materials. These range from natural and compostable materials such as craft paper to recycled materials such as plastic polymers and metal foils. Different materials also have various properties that improve the functionality of flat pouch packaging and make them suitable for packaging products.
Flat pouch packaging must be designed to fit the product being packaged. It must also provide enough space for branding purposes. Designs can be 3 side seal or center seal design styles.
One should determine whether a flat pouch packaging solution is suitable for packaging their target product. Flat pouch packaging is versatile and can be used to package a wide range of products.
Flat pouch packaging comes in different sizes; bags can be small, medium, large, or custom sized. The number of products a customer intends to pack in their flat pouch pack determines the size of the pack. If customers intend to pack a small amount of product, they will buy the small-size flat pouch packaging and vice versa.
You can use different sealing options to seal the face and sides of your flat pouch packaging. Some available sealing options are:
A heat seal is required to seal the flat pouch packaging. It involves the use of a heat sealer that generates the heat needed to seal the package. Use sufficient pressure to press the heat sealer against the surface of the material film.
While vacuum sealing is not often used as a sealing option for flat pouch packaging, it can be used. Vacuum sealing requires nitrogen gas to be introduced into the bag to remove any oxygen. Vacuum sealing is done using a chamber vacuum sealer.
Yes, they are. Pet food packaged in flat pouches has excellent barrier properties against pests&#; They pack fish food, bird food, and food for dogs and cats separately. In addition, they meet FDA requirements for food-grade packaging.
The materials used to make flat pouch packaging must meet the requirements of European and American food contact regulations. They also comply with EN and ASTM D. These materials offer excellent oxygen and moisture barrier properties, freeze safety, heat/vacuum sealing, exceptional strength, and more. They depend on the product to be packaged as well as the customer&#;s preference. Flat pouch packaging is made from materials such as:
It is a 100% compostable material. It can be recycled, so it is environmentally friendly. It complies with FDA requirements for direct food contact Craft paper provides a good barrier to protect the product from oxygen, UV rays, moisture, chemicals, etc. Since craft paper is odorless, it will not impair the taste of edible products when used to package products.
This material is highly recyclable. It is responsible for the lightweight properties of the flat pouch packaging. It is stiff and has a high tensile strength, giving the bag stability.
This material provides a complete barrier against oxygen, moisture, pests, and punctures. It protects products from extreme temperatures and is therefore used to package microwavable products. It helps to prolong the shelf life of the product i.e. in terms of taste and smell of the product
VMPET has high barrier properties and costs less than aluminum foil. It has a bright metallic effect. It also has an excellent aroma, light, and moisture barrier.
PET has moderate oxygen and high moisture resistance. PET is used to make the surface and laminate layers of flat pouch packaging.
Nylon material is suitable for flat pouch packaging because of its high-temperature end-use. Has good vacuum retention and sealing. Nylon is suitable for barrier and printing layers in flat pouch packaging.
Of course. Flat pouch packages are sealed on different sides with heat and pressure. Reinforcement helps prevent packaging from breaking or leaking. To ensure the packaging is leak-proof, a leak test is performed during the manufacturing process. Leak testing focuses on whether the selected material will prevent leakage. Likewise, you can use a water bath test to determine the likelihood of a flat pouch package leaking. The test involves placing the sachet package under water and applying pressure to it until it leaks.
Flat pouch packaging comes in different colors so customers can choose from a wide range of colors to suit their products. Some available color options for flat pouch packaging are:
Matt White
matte black
Matkin
black gloss
Yes, flat pouch packaging is reusable. After first use, wash the sachet packaging in hot water and allow it to dry. After drying, the sachets are used to package other products and closed with a zipper. Dry flat pouch packaging ensures that the product is protected from moisture or water. However, if the flat pouch package is torn using the tear opening, it cannot be used to package other products.
Although stand-up pouches and flat pouches are both flexible packaging solutions, there are differences between them. The two packages differ in the following ways:
Flat pouch packaging offers an excellent solution for cost-effective packaging. Compared with stand-up pouches, flat pouch packaging is relatively simple to design and manufacture. Although the design and manufacture of stand-up pouches are not complicated, they are more involved than flat pouch packaging. Flat pouch packaging is available in different sizes and materials and can be customized to fit any type of application or product. This package is usually hermetically sealed, providing a protected environment for the packaged product and showing evidence of tampering.
Due to its simplicity, it is suitable for fast-moving goods. Stand-up pouches are simple and easy to make, while flat pouches are the simplest packaging solution. Because of this capability, it is suitable for quick turnaround products and can be hung on a display using the hanging hole add-on. Stand-up pouches can be used for retail products, but are not as effective for fast-turnover products. The differences between the two packaging solutions are limited because they are flexible packaging types. They also have additional features that improve their functionality and user-friendliness.
FDA-approved grade materials make packaging solutions safe and secure. They also make the graphics extra vibrant With the FDA Approved Mark, consumers can be assured of the safety and quality of their flat pouch packaged products.
Dimensions come in a variety of sizes and can be used to pack large and small portions for storage. Flat pouch packages are available in small, medium, large, or custom sizes. Flat pouch packaging can be 6-5/8 wide x 10-5/8 high.
Yes, they are. Inks used for printing on flat pouch packaging are environmentally friendly and safe. Since the flat pouch packaging is reusable, there is limited waste release into the environment. Flat pouch packages are made in small sizes so they require fewer tracks to transport and store. Using fewer trucks results in burning fewer fossil fuels and limiting greenhouse gas emissions into the environment. Using compostable and recyclable materials to create flat pouch packaging reduces your overall carbon footprint.
The minimum order quantity for flat pouch packaging is 10,000 pieces.
Flat pouch packaging manufacturers conduct quality checks and controls on their packaging solutions to ensure their safety and high quality. Each flat pouch package must comply with international packaging safety standards. The manufacturer conducts inspections on the design, material, and overall quality of the flat pouch packaging. Some of the tests that manufacturers perform to control quality include:
water bath test
drop test
Burst test
compression test
Puncture test
Product compatibility testing
Tensile strength test
Seal strength test
Barrier test
As you can see, there are many aspects to consider before importing flat pouch packaging from China. However, with this information, you can easily choose the flat pouch that suits all your packaging requirements. For more information on bags, please contact our sales team today.
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Versatile, sturdy, and cost-effective, flat bottom pouches have become a favourite among specialty coffee roasters.
They offer a large surface area to communicate brand identity, and can be manufactured from a variety of materials, from kraft paper to polylactic acid (PLA). Custom printing gives roasters opportunity to provide an eye-catching advertisement for roasters, helping them stand out on the shelf, as well as preserving the quality of the product inside.
Read on to find out about the unique qualities of flat bottom pouches, and why they&#;ve become such a popular packaging option for coffee roasters.
See also: How Can You Make Your Coffee Stand Out On The Shelf?
Put simply, a flat-bottom pouch is a five-sided, free-standing pouch with a flat, rectangular base. It has material for greater space and strength, known as gussets, on both the left and right side of the pouch, with a fastener on top.
Most flat bottom pouches are made with kraft paper, aluminium, or LDPE. Some will combine two or more layers for added protection or aesthetic purposes.
For example, coffee roasters that want to communicate a rustic look may choose kraft paper on the outside with an aluminium foil interior, which is an effective barrier against light, moisture, and oxygen.
Specialty coffee roasters can also choose to include additional features to maximise freshness and aroma, such as resealable zippers or degassing valves.
Thanks to their versatility and large printable surfaces, flat bottom pouches are popular among those with a strong brand identity. They can be customised with different finishes, colours, and designs, which can help roasters connect with customers.
On the shelf, they act as excellent adverts for roasters, with a sturdy structure, flat front-facing side, and sufficient space for labels full of information. They&#;re ideal for those who want their product to stand out among a large variety of similar items.
According to a paper on the role of packaging in brand communication, packaging was initially intended to protect products, but has now evolved to become a marketing tool that &#;increases brand image, and stimulates consumer&#;s perceptions about the product&#;.
Flat bottom pouches are highly effective at marketing the coffee they contain thanks to the five sides on which roasters can include information, from the provenance of the beans to instructions on brewing.
When consumers glance at a bag of coffee on a shelf, your packaging only has a few seconds to make an impression. Therefore, the more advertising space you have, the more likely a consumer is to spot your product.
However, as well as helping your coffee stand out, extra space also allows you to present your brand&#;s &#;story&#; to the customer once they have the package in their hands.
Mike Peck is Starbucks&#; Creative Director of Packaging. In an interview with Sufio, he says that each coffee is a work of art and that the packaging must reflect the artistry that goes into its contents.
&#;There&#;s a lot of pride in our coffee. We talk about the first ten feet &#; where the coffee is grown &#; and the last ten feet when the customer receives their cup of coffee. Each coffee package design needs to reflect the artistry and pride in the bean.&#;
To do this, specialty roasters can include their coffee&#;s origin, roast profile, flavour notes, and roast date. They can also share details of their relationship with the coffee&#;s producers, recommended brewing methods, sustainability certifications, and recycling instructions.
By communicating how your coffee directly benefits others in the supply chain, you&#;re further building your brand, and demonstrating its commitment to sustainability and transparency.
Delivering a bag of coffee that stands out on the shelf in a shop or café is only half the challenge for roasters; it must also attract attention once the consumer has brought it home.
Joe Palozzi from New York City-based City of Saints Roasters says that when they designed their coffee packaging they wanted a distinctive, solid, reusable bag that looked great sitting on the kitchen counter.
Not only does this act as an advertisement to friends and family, it ensures roasters maintain mind share, which means customers regularly think about and continue to be aware of their brand.
However, choosing a flat bottom coffee pouch also has a number of practical benefits. These pouches have wide, square bases that offer rigidity and stability when stacked upright. This is compared to the taller, narrower designs that are less sturdy and easier to knock over, which can be frustrating for consumers.
The stable design is more user-friendly and convenient, enabling consumers to access the coffee without spilling or wasting it.
According to Voyager Coffee Roasters, a common issue in the coffee industry is the perception that sustainability begins and ends with takeaway coffee cups.
However, growing concerns over the environmental impact of packaging for ground and whole bean coffee has led many roasters to switch to more sustainable options.
Flat bottom pouches have become a popular choice among these roasters as they are manufactured with less material when compared to other designs. They&#;re also lightweight and take up little room when empty, which translates into lower carbon emissions when transported.
However, when full, flat bottom pouches can hold significantly more coffee than other designs, such as stand-up pouches, making them a cost-effective option as well as a sustainable one.
At MTPak Coffee, specialty coffee roasters can choose from a selection of sustainable materials for their flat bottom pouches, including kraft paper, rice paper, LDPE, and PLA. Thanks to its innovative design, a flat bottom pouch can hold a large amount of coffee, which makes them perfect for substantial orders.
We also offer fully customisable packaging that allows you to take advantage of all five sides of the bag. You can choose from a range of materials, plus a selection of features, including degassing valves, transparent windows, and resealable zippers.
For more information on flat bottom coffee pouches, contact our team here.
Pouches are the go-to packaging method for food and beverage items. Unlike boxes, pouches can extend an item&#;s shelf life and be resealed after opening. They&#;re also cheaper to ship and are more likely to stand out along the grocery aisle. It&#;s a win-win situation for your business and your customers. But to maximize the benefits of this packaging type, you need to get the correct pouch size for your product. Getting accurate dimensions ensures the product is protected in transit, appears presentable on display, and does not damage the items once the pouch is opened or reopened.
Before we discuss measuring pouch size accurately, it&#;s important to understand the difference between the two most common pouch types: stand-up and flat pouches. Understanding the structure of each is integral to getting the correct size. Stand-up pouches have a gusset at the bottom that keeps the pouch upright once filled with your item and displayed. As its name implies, flat pouches are laid flat and do not have a bottom gusset.
Volume is another important consideration in measuring your pouch&#;s size, especially with the stand-up type. A smaller, finer product like ground coffee will take less volume than coffee beans. When measuring stand-up pouches, you need to account for the item&#;s volume.
Here&#;s a list of the recommended pouch sizes based on their volume in cups and the weight of coffee beans and flour:
Pouch Size Volume (cups) Weight of Coffee Beans (oz.) Weight of Flour (oz.) 3.25&#; x 4.75&#; x 2&#; 1/3 cup 1 oz. 2 oz. 4.375&#; x 6&#; x 2&#; 1 cup 3 oz. 7 oz. 5&#; x 6.5&#; x 2.5&#; 1 & 1/3 cups 4 oz. 10 oz. 5&#; x 7&#; x 3&#; 1 & 1/2 cups 5 oz. 11 oz. 5.75&#; x 7.5&#; x 2.5&#; 2 & 1/4 cups 7 oz. 1 lb. 1 oz. 6.5&#; x 8&#; x 2.5&#; 3 & 1/4 cups 9 oz. 1 lb. 7 oz. 6.75&#; x 8.5&#; x 3.5&#; 3 & 3/4 cups 11 oz. 1 lb. 10 oz. 7&#; x 9&#; x 3&#; 4 & 1/2 cups 13 oz. 2 lbs. 1 oz. 7.25&#; x 6&#; x 2&#; 1 & 1/2 cups 5 oz. 13 oz. 8.125&#; x 10&#; x 3.5&#; 8 & 1/2 cups 1 lb. 8 oz. 3 lbs. 4 oz. 9.875&#; x 10.5&#; x 3&#; 11 & 1/2 cups 2 lbs. 1 oz. 4 lbs. 8 oz. 12&#; x 12.5&#; x 3.5&#; 20 & 1/2 cups 3 lbs. 9 oz. 7 lbs. 13 oz.
The pouch&#;s fillable area starts from below the zipper down to the bottom. To account for the volume, start from the point below the zipper closure, not from the pouch&#;s top edge.
Now that you have a complete picture of the pouch&#;s dimensions, here&#;s how to accurately measure its three dimensions:
Measure a stand-up pouch&#;s size with the following dimensions:
Width is measured from the horizontal ends of the bottom gusset or the back of your pouch.
Height is measured from the top end of the pouch until the bottom part of the gusset.
The gusset is the space that your item fills inside the pouch. Look at the bottom end of the pouch and measure the gusset from the longer ends.
Flat pouch dimensions are measured upon laying the package flat.
&#; Width is measured across the pouch&#;s opening.
&#; Height is measured from the top end until the bottom of the pouch.
Use the guide below to account for your item&#;s volume in a flat pouch:
Pouch Size Volume Coffee Beans (Weight) Flour (Weight) 3.25&#; x 4.5&#; 1/4 cup 1 oz. 1.5 oz. 3.375&#; x 5.5&#; 1/3 cup 1.5 oz. 2.5 oz. 4&#; x 6&#; 1/2 cup 2 oz. 3.5 oz. 5&#; x 5.5&#; 1 cup 3 oz. 5 oz. 5&#; x 7&#; 1-1/4 cups 4 oz. 8 oz. 6&#; x 7&#; 1-3/4 cups 5 oz. 12 oz. 7&#; x 9&#; 4 cups 11 oz. 1 lb. 8 oz. 7&#; x 12&#; 6-1/3 cups 1 lb. 2 oz. 2 lbs. 7 oz.
Note that these listed capacities are only approximations. We recommend measuring your pouch&#;s actual width and height based on the item type for precise measurements.
An accurate size isn&#;t the only essential point to consider in selecting your packaging. The Food and Drug Administration (FDA) guidelines have specific rules for flexible food packaging, such as pouches. According to packaging law, all food packaging, including the flexible kind, is prohibited from distributing adulterating food. Food adulteration occurs when the packaging renders the packaged item unfit or unsafe for consumption.
Food additive inclusions are also considered adulterations. The FDA defines a food additive as any substance that results or is expected to affect the food&#;s characteristics. This can include any substance used in packing, packaging, or holding food.
There are two exemptions to the food additive regulation in flexible food packaging:
&#; The substance has been cleared as a direct food additive, and the dietary exposure of the compound from food contact use is less than 1% of the acceptable daily intake.
&#; The intended use of the substance results in dietary exposures of less than 0.5 ppb.
These exemptions are only valid if the food contact substance has no carcinogenic ingredients or impurities. If your flexible packaging pouch complies with the exemptions or clearance, it must also follow the FDA&#;s good manufacturing practices (GMP). The material for food contact has to be of a &#;purity suitable for its intended use.&#; Further, the packaging material must not impart any odor or taste to the food, rendering the contents unfit for consumption.
Once you have the correct pouch size and have reviewed the packaging material based on FDA regulations, you can start customizing the design for your product. UPrinting makes it easy with its upload function or Online Design tool. You can directly send us your print-ready file or create it from scratch on your browser. Check out the available custom pouches and start designing the best flexible packaging for your business.
If you are looking for more details, kindly visit Custom Printed Flat Bottom Pouch.