• Fiber stuffing machine is mainly used for conjugated hollow siliconized polyester fiber that shorter than 100mm, ball fiber and kapok, shredded foam and other filling material, filling teddy bears irregular shaped pad and bedding stuffs, pet supplies and cushions&#;
• High capacity that can reach about 20 to 30 labor workforces.
• The finished production remained high elasticity, soft and fluffy.
• Aluminum fans blowing with dynamic balance process without noise and shaking; high distance transmissions
• Changeable filling nozzle (different diameter filling nozzles) that can be used to stuff different product sizes.

 Fiber Opening machine

You can find more information on our web, so please take a look.

Automatic fiber filling machine

• The automatic fiber filling machine is also called as stuffing machine.
• The new model is based on the introductions of technology in South Korea and Taiwan
• Its filling efficiency is 15 or 20 times higher than handmade.
• And it is available for long fiber and short fiber 0.7D-15 D cottons, PP cotton, scrap materials, plastic granules, buckwheat, etc&#;
• It helps make rag dolls, sofa, cushion, bedding stuff more fluffy, softer, flexible and comfortable.

Ball fiber machine

• 50-100 kg fiber into the feeding machine box.
• It will become pearl spherical fiber from the discharging outlet of the automatic filling fiber machine, you can directly stuff toys, sofa, cushions, pillows and so on. It is suitable for making of toys and other home textile accessories.

Biological cashmere cotton filling machine 

Automatic intelligent feather down filling machine

• Avoid leaking feathers.
• Clean environment
• Intelligently weighing avoid the error of manual weighing operation to reduce the loss of feather.
• Cost Efficiency
• Automatic weighing and filling down, enhance the operating efficiency and capacity and reduce manual input.
• Good design

Foam bean filling machine 

Features

• Adjustable ration stuffing system no noisy
• Simple and safe operation
• High efficiency swift staffing
• It takes 1.2 seconds to stop water gram particle.

Advantage

• Quantitative use of electronic components
• Adjustable dosage according to the product usage
• Quick filling speed
• The machine is suitable for filling toys pillows cushion etc.
• Improve efficiency save costs
• Improve the productivity and competitiveness.

Pre-Opener

• To loosen all kinds of fiber then transfer to the next procedure through blower. The pre opener is opened by slice-style roller to reduce fiber damage.
• The main opener is opened by pin plate, high efficiency, and good quality. It is equipped with strong magnet to absorb metal impurities.
• Machine Width: mm, mm, mm
• Production Capacity: 200 kg/h, 280 kg/h, 350 kg/h
• Power: 7kW, 11kW

Automatic Bale Opener

• The bale opener is mainly used to open one package of fiber and transport to the next step in textile production.
• Suitable material polyester fiber and other materials
• Can put 200 kilograms to 300 kilograms raw material to the delivery belts each time.
• Save labor cost.
• Simple structure with less maintenance.
• The key parts are adopted from the world&#;s most famous brands such as Telixi, Zhengtai and Schneider
• Motor models can be adjusted according to the customer&#;s specific requirements.
• Most of the key part are standards that can be easily replaceable.

Blending Machine

Mixing Fiber Machine

Feeding machine

• Connect with the carding machine suitable for 0.7-6D x 25 &#; 76 mm polyester staple fiber material
• Sending the opened fiber to the next program suitable for 2D-70D x 38 &#; 76 mm polyester staple fiber
• Mixing the opened fibres in a large volume to achieve continuous automated production

Feeding System

Feed the fiber to the needle punching machine
Adopt anti-static PVC belts. Feed the web into needle area by finger roller. The feeding system is driven by inverter. The machine is moveable.
Width: 2-8.6m
Web weight: =< g/m2
Speed: 0.6 -12m/min

Carding Machine

Single Cylinder/ Double Cylinder- Double Carding Machine
For carding all kinds of fiber suitable for 0.7D-70D cut 25-76mm.
Tec. Specs: 1.5-20D x 38 &#; 65 mm
Spec: ~ 520nm/820nm nm/nm ~ nm
Net speed: 20-55m/min
Doff: 460mm-535mm
Cylinder: 850mm-mm
Cotton stripping: Chopping, Pulling
Power: 10.5-15.4 kW

Opening and Packing Machine

Fiber Packaging machine

• The equipment is mainly used to fill the open fiber and cotton into bags.
• The equipment is connected to the opener directly, it has automatic conversion function
• The machine can alarm automatically
• improved production efficiency and labor cost reduction
• Convenience and time saving

Automatic Packagage Machine

Main specifications

• Packing diameter
• Max. package length < mm
• Pneumatic Compression
• The machine is suitable for packaging fiber filling, simple operation, save packaging costs and reduce more defects
• Increase product quality and improve competitiveness in the market.

Pillow Production Line &#; Pillow Stuffing Machine 

Pillow Rolling Machine

Pillow Rolling Production Line

Pillow Filling Machine

The machine can be used to open fiber, and fill the pillow cushions, etc. Nice appearance, easy to use operation, economical. Plumpy and elastic fiber.

Pillow pressing machine

• Equipped with thermos-sealing device, ideal for vacuum packing of pillows and cushions stuffed with fiber, padding material in plastic bags
• Help reduce the storage and shipping costs
• The machine can adjust the sealing time based on the plastic bags thickness and quality
• Automatic pillow pressing machine is used to compress and pack feather down beddings, pillows, cushion and other fluffy stuff.
• It can reduce storage or shipping expenses
• It is run by compress air using plastic laminated film
• Stainless steel, easy to assembly, erect and move.

Needle Detector   

Model JZ-200A

• A new circuit design.
• High sensitivity, high reliability.
• Ferrous metals and non-metallic sensitivity.
• Dual linear LED lights for iron and non-ferrous real time sensitivity
• Can detect the properties of materials.
• Parameter adjustment: When the machine detects broken needle or iron materials, the sound and light alarm, the conveyor will return and stop automatically.
• Stainless steel probe and rack (optional)

Model JZ-100B 
It is suitable for the detections of thick products as leather down products, folding quilting, luggage and flush toilets etc.
Model:

1. Detecting area: 600 mm (L) x 100 mm &#; 150 mm (H)
2. Detection sensitivity: Diameter 1.0mm-1.5mm iron ball
3. Power AC220V 50 Hz
4. Power consumption: 200W
5. Dimension: mm (L) x mm (W) x 900mm (H)

Air Pressor 

Textile Oven

Cooling System

CLOTHING MACHINERY SERIES 

Clothing Production Process

Cutting machine 

• The machine is mainly suited for cutting one fabric and non-woven with a blade of fixed shape.
• Easy operation. One layer or more layers of leather, rubber and plastic paperboard moved quickly.
• We have many kinds of cutting machine models and can be used widely.
• The machine is mainly suited for cutting one layer or more layers of leather , rubber and plastic paper-board, fabric and non-woven with a blade of fixed shape.
• Ideal equipment for toy factory, fabric factory, luggage factory.
• Save labor costs and materials input.

Laser Cutting Machine

• Automatic feeding laser cutting machine application industry closing leather, advertisement decoration, craft gifts, paper products, bamboo products, electronic.
• Appliances: lighting, packaging, platemaking, commodity model, shadow carving and some others
• Application materials: all kinds of cloth, leather plexiglass, plastic, PVC type paper wood and bamboo, rubber resin, ceramic granite, and other non-metallic materials.
• Industrial uses: Clothing embroidered patches, woven label, trademark cutting, garment accessories, ornamental engraving, drilling, cutting edge, leather punch, stakeout, open materials, plexiglass, plastic, PVC
• type, paper bamboo and other cutting material, bamboo, ceramic, granite, shadow carving industry.

Cutting and Rolling Machine

• Edge cutting by barometric edge cutting knife of electric-motionflying knife.
• Electrothermal cutting device of electric-motion flying knife device.
• Mechanical counting or photoelectricity pulse counting.
• Passive and positive coiling, speed length set warranty.
• Applicable to the cutting, counting, coiling of production of non-woven fabrics.

Slitting machine

• This machine is mainly used to cut coated fabrics like curtains, packaging cloth, crust of bags
• it is applicable for cutting various fabrics interlining nonwoven fabrics PU PVC plastic cement leather and so on
• Cutting and rolling speed: 0-30 m/min
• Max roller size: mm
• it is specially for rolling and cutting twill fabrics.
• Easy to use and quick operation.

Automatic spreading machine

Cloth paving

Compound machine

Quilting Production line

• Improve the design and manufacturing to stitch symmetrical appearance, quilted products meet export requirements and customers satisfaction.
• Computerized system with a strong pattern editing function which allow users to easily and quickly design.

Quilt Production line

• Improve the design and manufacturing to stitch symmetrical appearance, quilted products meet export requirements and customers satisfaction.
• Computerized system with a strong pattern editing function which allow users to easily and quickly design.
• 60 pieces of quilts, 200 pairs of pillow core, 160 kg/H filling materials for bedding things
• Application: Polyester fibers, chemical fiber, natural fiber, wool, cotton and tingle.
• Production process: Opening &#; Feeding &#; Carding &#; Lapping &#; Cutting &#; Covering &#; Finish Product
• Power: 32 kW.

Foam Cutting Machine

Foam Horizontal Cutting Machine

This machine adopts the advanced imported inverter timing controlled techniques, main to use the reciprocating action for flatly slicing of quadrate foam.

Fully automatically number controlled, easy to use, exact cutting.

Mattress Covering Machine

The machine is suitable for with or without spring core foam mattress CC, latex mattress with or without spring core&#;s covering. Easy covering, and more efficient.

Mattress production line

This machine is used to produce high quality mattresses, cushions, sofa, tatami, filter material, sound-absorbing blanket. Oven with steel chain plate structures or Teflon structure to guarantee the finished product smooth with flat surface.

Cleaning Machine

Needle Punching Production Line

• This machine is suitable for general non-woven production such as acupuncture fiber, felt fabrics, shoes, and so on.
• Main machine width: -mm
• Production width: - mm
• Technical specification: 100-g/m2
• Production capacity: 80-160 kg/h

Needle Punching Machine

• For high density, high performance non-woven production. The main drive adopt tank structure, automatic cycle lubrication, drive motor speed controlled by frequency separately.
• Effective machine width: 220&#; mm
• Planting pin density: -s/m2
• Acupuncture frequency: 800-n/min
• Stitching course: 30-50mm
• Total power: 15-50 kW

• For the acupuncture needle non-woven fabric reinforcement and modification.
• Width: 2.2 &#; 6m
• Acupuncture: 30-50mm
• Maximum needle Frequency: 800//min
• Fabric moving speed: 0.6-6m/min
• Planting density: -pin/m
• Acupuncture form: single needle board up or down

For more information, please visit Glory Tang Machinery.

Wadding Production Line

• The machine applies to the production of sophisticated bedding mattress, cushion, sofa, tatami, filtering material, felts, insultation, etc&#;
• Machine Width: mm/mm
• Product Width: mm/mm
• Product Specs: 60-g/m2
• Product Performance: 80-300kg/h
• Power: 68-98 kW
• Heating method: oil or burner

Melt Blown Non-Woven Production Line

• Main specs:
• Material: PP, PET
• Width: mm, mm
• Product weight: 10-150g/ m2
• Fiber diameter: 2- 5um

Coconut Blown Non-Woven Production Line

Spray bonded cotton production line

• Bedding, clothing, leather goods, sofa, and other product quality
• Complete specifications
• Timely delivery competitive price
• Substitutes for sponge fiber as the production process contain harmful substance and upright non-toxic cotton, polyester staple fiber and raw materials such as polypropylene, through synthesis without any
• chemical adhesives. Tower also has a non-absorbent cotton.
• This product is water washed several times, stronger than a sponge, durable and aging resistance.
• Resilience and good permeabilities than the foam. More importantly the fiber price thing cheaper than the foam.

Collodion fiber imitation silk production line

• The machine applies to the production of spraying collodion, mimic floss silk, the product is widely used in garments, embroider, bedding stuffs, furniture, etc&#;
• Machine width: / mm
• Product width: / mm
• Product specs: 40-380 g/m2
• Product performance: - kg
• Power: 86-118kW
• Heating method: Boiler or Burner

Ironing Machine

• Structure: Two roller and three roller
• Machine width: -mm
• Speed range: 5-25m/min
• Surface Temp. : =< 230 Celcius degrees
• Heating method: Electricity or boiler

Cross lapper

Application:

• Acupuncture non-woven, spun lace non-woven fabric
• The heat-bonding nonwoven fabric, a chemical bonded nonwoven fabric
• The high demands of anti-static carbon curtain, special materials light conduction and drum;
• High speed network lapping
• Five high power servo unit that can reach high speed through full control of industrial control systems
• High quality and high precision

Technical specifications

• Machine structure: high speed clamping cross lapping, horizontal curve
• Contour shaping function
• Feeding speed up to 90M/M-120M/M
• Feeding width: 2.5m/ 13.2m
• Feeding quantitative: 8-80 g/m2
• Output quantitative 20- g/m
• Output width: =< 3m =< 4m =< 5m =< 7m

Investment in technology in the textile finishing phase is more than necessary. It is indispensable for the industry that wants to promote a complete balance between quality and profitability!

There are countless reasons for purchasing this tool, but in this text, we list 5 main ones. We also reinforce its impacts on efficiency and assertiveness in the finishing phase. Check it out below!

How important is technology in the textile finishing phase?

The textile finishing phase is responsible for perfecting all the details of the final product. Fabric preparations are carried out here, improving the dimensional structure and appearance of the fabric.

Therefore, quality assurance at this stage generates fundamental gains for the health of your industry. However, to achieve this, it is necessary to optimize this process, ensuring financial and productivity gains.

And this is exactly why investment in automation and updating, through textile technology, becomes fundamental for the finishing phase.

That is, only modern machinery is capable of contributing to the efficiency of production processes. After all, equipment that is out of date, or that was not designed for use in the textile industry, is a dangerous source of failure. Which results in rework, expenses and waste.

This is because older machines require large amounts of maintenance, increasing downtime and downtime. Likewise, they also tend to be limited, reducing the industry&#;s productive capacity.

Therefore, to promote the perfect balance between productivity, quality and cost reduction, modern, intelligent and high-tech machines must be available.

For the textile finishing phase, they contribute to the evolution and updating of processes, making the industry increasingly less susceptible to errors and failures in the production line.

In other words, there is no way to have quality control in processing, for example, not to mention the need for modern and efficient machines.

In summary, the application of technologies in the textile finishing phase directly impacts the profitability and efficiency of production. With them there will be improvements in products, quality in deliveries and excellence in the stage.

To better understand the impact of textile technology on finishing, check out the 5 main reasons to guarantee them below.

1 Greater automation and standardization of production

The textile automation is responsible for collaborating with human activities, increasing industry productivity. In this way, tasks that were manual in the finishing phase are now optimized with the help of technological machines.

This also makes it possible to obtain greater quality control and security. That is, by avoiding errors and failures, there will be greater savings and the elimination of rework and waste.

Machines with textile technology can (and should) be used together with intelligent programs and software capable of making the activity more efficient and faster. This also helps with production processes and the performance of professionals.

And, with this, your industry&#;s processes and routines will be standardized, in order to meet safety, effectiveness and quality standards. It will also have greater modularization and organization.

Therefore, you will have greater control and stability of the processes, reducing the variability of the final product.

2 Ensuring data-driven management

Technology in the textile finishing phase also contributes to building data-driven management. This is because modern machines are already capable of generating important information about their activities and useful life.

In other words, this equipment, together with an ERP (Enterprise Resource Planning) system, guarantees complete data analysis by being recorded and centralized in a single location.

Thus, reports are developed that help in the study of each activity, eliminating the possibility of different bottlenecks. In other words, with this, you will be able to evaluate fluctuations in quality, costs, demand control and much more.

In this way, textile technology offers greater control of data, contributing to more assertive and efficient management. After all, it is essential that decision-making is based on real information, following the strategy and seeking operational efficiency.

3 Ease of meeting demands

The use of technologies in the finishing phase is not only essential to guarantee the quality of the final product, but also to ensure that current consumer demands are met. Considering that every year there are changes in consumption and the market.

Currently, what consumers want most is a product that is increasingly personalized and suited to their needs. In this way, technology helps you meet your expectations and requirements, without affecting the final quality of the product in any way.

For example, with technology, automation and optimization of steps, there is a greater possibility of mass personalization, contributing to meeting consumer expectations.

Furthermore, the adoption of these tools helps to offer products that are more consistent with recent industry trends.

4 High productivity and cost reduction

Due to the optimization of time, generated by modern machines, production guarantees greater agility and productivity. Added to this is the elimination of errors and rework, which also promotes speed and assertiveness in activities.

And of course! By eliminating defects, material waste, failures, labor requirements and rework, there will be greater profitability and profitability for the industry.

Therefore, investing in modernization, at first, may seem costly. However, the future financial return is much greater.

Thinking about everything mentioned, we developed an eBook that reinforces the role of textile technology in optimizing the finishing phase and its entire production. To understand more about the subject, just click the button below and download it for free.

5 More prominence and marketing advantage

Finally, with more than 22,500 formal production units across the country, according to Abit, technology contributes to market prominence.

With the great demands of customers and the high competitiveness of the market, to stand out from the competition it is essential to guarantee high productivity and quality.

In order to achieve customer satisfaction and, increasingly, authority in the sector in the market. This way, it will be possible to ensure healthy, scalable and predictable development.

Discover Delta Máquinas Têxteis solutions for the textile finishing phase

Here at Delta Máquinas Têxteis we offer modern solutions focused on innovation and industry 4.0.

We have been providing intelligent machines, automation and textile process consultancy for 15 years. Our goal is to help the evolution of our client and the entire National and International Textile Industry.

Therefore, we have an extensive portfolio for different stages of your production. For the finishing phase, which is the topic of this text, we can highlight some of them.

The first is the Textile Stenter (RDS). It is the most important solution used by companies in the fabric preparation and finishing process. Its difference lies in the technology applied to the product.

It performs, in a single piece of equipment, the impregnation of chemical products, structure alignment, drying and/or heat fixation of the fabrics.

The automation of these steps provides touch, weight and dimensional stability. This guarantees high quality products, with agility and safety in production. All of this, combined with data integration into the ERP.

The DWM555 Sample Washer &#; iConcept Smart is a Delta innovation to the shrink testing process. The solution speeds up the response in the laboratory and, through washing, centrifugation and drying cycles, determines the percentage of shrinkage.

All of this facilitates monitoring of the process and generates greater quality in the final product. It also results in savings in raw materials, water, electricity and time, promoting return on investment.

And the EHR200 Hydro Sprinkler Station &#; iConcept Eco is the solution that applies products for different finishes. With the help of adjusting the natural regain of the fiber, it recovers the residual moisture of knits and fabrics lost during the process.

This difference improves the fit, sewability and final touch of the garment, generating gains in quality, productivity and profitability.

Next step

We have seen throughout the text that investment in technology generates numerous benefits for the textile finishing phase and, consequently, for the industry. Ensuring intelligent solutions is essential to promoting the health of your business.

Therefore, click here to download our catalog now and learn more about our solutions for this phase. Start thinking about investing in textile technology now!