Are you wondering if a corrugated metal roof is a good choice for your property? As a seasoned industry professional, I'm excited to share insights into why this roofing style has become a go-to choice for many property owners. From its pros, cons, and overall cost, we'll cover everything you need to know about corrugated metal roofs.
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Corrugated roofs have been a hit in the roofing industry for years, flaunting those cool wavy panels that not only look great but also provide durability and strength. When they were first introduced, you'd spot these roofs on industrial buildings, warehouses, and barns, but now, these funky roofs are all the rage for homes too!
The secret lies in the wavy surface and metal used. Galvanized steel, galvalume, or aluminum make up the panels that can be pained and repaired with ease. This quirky roofing style isn't just about the looks either; it gives the roof extra durability, making it a smart pick for various architectural styles and harsh weather conditions.
It&#;s no wonder that many homeowners are choosing this roofing style for their homes. There are plenty of advantages that come with this type of roof.
Corrugated metal roofs can stand strong for over 50 years! They are known to resist strong winds, heavy rain, snow, and hail better than shingle roofs. Plus, applying a metal roof coating can help increase the panels&#; resistance to rust, ensuring they age without needing major repairs or a replacement.
Unlike asphalt shingles and wood shakes, corrugated metal roofing systems require less maintenance. Regular inspections and occasional cleaning are usually sufficient enough to keep it in excellent condition. This aspect makes it a cost-effective choice in the long run.
All metal roofs are energy efficient, including a corrugated metal one. They also provide a solid level of insulation and can be covered with reflective coatings. These features help boost their power to keep extreme heat and cold outside, which allows your HVAC systems to work efficiently without using too much energy or running the whole day. In turn, this will reduce your utility bills.
Corrugated metal usually costs less than the smooth standing seam metal panels. For those who want the benefits of metal without a hefty price tag, this wavy panel style is an excellent choice. Although it initially costs more than asphalt shingles, its long-term value makes it the more economical choice in the end.
No heavy lifting here! Corrugated sheets are surprisingly lightweight compared to other types of metal roofs. This characteristic not only makes the installation process easier and quicker but also ensures that the weight of the roof doesn't put stress on your home's structure.
Say goodbye to decay! Unlike wood, metal roofs, including corrugated systems, don't succumb to rot and insect infestations.
Express yourself with flair! Corrugated metal roofs aren't just about strength and durability, they've got style too! With a vast array of designs and colors, you can make a statement that reflects your personality and complements your home's aesthetic. Who said metal roofs can't be stylish?
Corrugated metal is always made from recycled metal, and the metal panels can also be recycled at the end of their impressive lifespan. Therefore, you can rest easy knowing you've made a green choice for your home.
However, despite the numerous advantages, you must weigh both the advantages and disadvantages of this type of roof. So, let&#;s now address some of the concerns related to corrugated metal roofing systems.
Below are some of the drawbacks of a corrugated metal roofing system.
While corrugated metal roofs are tough, they&#;re not invincible. A hailstorm or a falling branch can leave dents in the metal panels, especially if you choose an aluminum option.
&#; Use thicker sheets if you live in a hail-prone area, which will cost a little more.
Corrugated sheets can become warped and distorted under frequent fluctuating temperatures. But what does this mean? It means that the sheets expand and contract with changes in temperature, which can cause the fastening system holding the panels in place to loosen and distort the surface of the panels.
&#; You need a flawless installation by an experienced metal roofing contractor. They&#;ll know how to accommodate temperature changes when installing the roof to keep it safe and beautiful.
If you still want a corrugated metal roof, even after reading about its disadvantages, you&#;re probably considering how much one costs.
To provide a rough figure, the average cost of corrugated metal roof installation can range from $5 to $40 per square foot. This cost varies significantly based on factors such as the type of metal chosen, the complexity of the installation, your location, and any additional custom requirements.
Below, we&#;ve described more of these factors in detail.
Different types of metal come in different price ranges. For the budget-conscious, aluminum is a reliable choice. However, if you're willing to splurge a bit for that durability and a touch of elegance, galvanized steel or copper will increase the price.
Standard panels often come in 29-gauge and are your go-to for a balance of cost and durability. But if you're looking for something more durable, the 26-gauge panels would be your best option, as they are thicker.
When talking about panel profiles, you've got options like U-panel, R-panel, and more. Each profile comes with a unique look and price. R-panels, for instance, are famous for their strength and are often used for commercial projects.
If you&#;re getting a roof replacement, you need to include the cost of tearing off old roofing material and any additional work, such as repairing and replacing other parts of the roof. Intricate rooflines or architectural nuances mean more time and effort, further causing the cost to increase.
Do you live in the city or the country? Where you live plays a part in the overall cost too. In urban areas, where the cost of living is higher, you might see a slight increase in installation costs due to higher living expenses.
If you opt for features like snow guards, expect to shell out a bit more for the final price, Discuss these add-ons with your roof installer beforehand.
Now that you know a little bit more about the factors that affect the final cost of a corrugated metal roof installation, let&#;s compare this roofing option to its biggest contender, the standing seam metal roof.
Let&#;s take a closer look at what distinguishes these two metal roofing styles from one another, and find out which option most appeals to you.
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Standing seam metal roofing panels have raised vertical seams, giving it a modern, neat look. It's popular for contemporary or upscale designs. On the other hand, corrugated panels have wavy ridges across the panels, offering a more traditional and rustic appearance. You often see this panel style in rural or industrial settings.
Standing seam roof installation requires precision during installation, connecting panels with interlocking seams. It's a bit more complex and needs skilled labor and specialized tools. Installation of corrugated panels is easier compared to standing seam. Standard roofing equipment works just fine, and the larger panels make it faster and less labor-intensive.
Both types of metal roofs are good at handling harsh weather, including rain, snow, hail, and wind. However, the standing seam's raised panels and interlocking feature provide better water resistance, preventing leaks.
Both options are tough and can last for decades if you take good care of them and follow a regular maintenance plan. However, it&#;s important to mention that standing seam roofs typically last longer, even over 50 years!
The upfront expense to install a standing seam metal roof is higher due to its complexity and other requirements. But in the long run, it's a long-term investment that won&#;t empty your pocket.
If we talk about the cost of installation, corrugated metal roofs are initially more affordable, making them a common choice for budget-friendly projects. However, you always want to consider the long-term value of your choices on your home when choosing to renovate it or make changes.
The standing seam style is excellent for places where a sleek, modern look is wanted, like homes, retail buildings, and trendy architectural projects. But when it comes to corrugated roofs, they&#;re widely used for agricultural and industrial settings, along with simple residential needs.
If you need help choosing the right type of metal roof for your Pennsylvanian home, our experts are here to help!
At McClellands Contracting and Roofing LLC, we&#;ve been fortifying homes and barns for years! Our long list of happy customers can attest to our quality of workmanship, materials, and customer service. If you&#;re in a roofing dilemma, call us at (412) 353-. We&#;ll be happy to discuss your project with a free consultation! Get ready to take the first step, and let us help you install the best metal roof in Pennsylvania!
Agriculture is a 24/7, day-in and day-out endeavor, and that doesn&#;t just apply to the people involved. It applies to the equipment and buildings as well.
The forces of nature and the rigors of day-to-day operations create a challenge for building in agricultural settings. From barns, stables, and machine sheds to greenhouses and storage facilities, the importance of sturdy, long-lasting structures cannot be overstated. The demands of an agricultural setting &#; often involving exposure to chemicals, livestock waste, water, and weather &#; call for specialized building materials, especially (but not limited to!) roofing and siding.
These buildings play a critical role in safeguarding valuable assets (livestock, machinery, seed, feed, etc.) and ensuring seamless operations. Construction in such a setting requires consideration of the environment and the structure&#;s function since durability becomes a crucial factor. Whether your agricultural setting is a family farm, a large custom operation, or an industrialized site, corrugated metal has emerged as an ideal choice. Farmers, ranchers, and growers choose to build with metal due to its durability, longevity, flexibility, cost-effectiveness, and appearance. It&#;s a solid choice for agribusiness operators intent on creating agricultural structures that will weather the elements and meet the demands of a thriving ag operation.
Metal panels are one of the most durable building materials on the market and are ideal for roofs, siding, and decking among other uses. Bring on the rain, snow, sleet, and hail! Even when spanning large areas, metal panels are strong while still being lightweight. This makes them ideal for large barns, machine sheds and shops where high ceilings and vast open areas are required. Besides resisting corrosion, metal is also resistant to termites and other insects. It&#;s also non-combustible &#; a great benefit in spaces where welding, machinery, and portable heaters may be in play.
Farming can be a dirty job, and outbuildings of all kinds need regular cleaning &#; and that means moisture. Hosing down equipment or washing walls in a milking parlor requires somewhere for the water to escape, so well-planned floor drain systems and slip-proof decking are part of the equation for structures where water is often present. But moisture will still splash the walls and collect in corners. Metal walls and panels are well-suited to such an environment. Especially if coated with protective finishes, metal is not apt to rot or otherwise deteriorate. Natural wood breaks down over time due to exposure to the environment, even if it&#;s treated. Metal can corrode over time, but a variety of finishes, thoughtful design, and careful planning can help keep decay to a minimum.
The finish on the panels you choose to build with can have an enormous impact on the functionality and durability of your structures. Not only can corrugated metal panels hold up against the elements, but they also hold up against the tests of time, meaning minimal maintenance year in and year out &#; that&#;s one less chore on a list that&#;s surely lengthy.
Durability is of utmost concern for sprawling animal confinement structures, such as hog or turkey barns. Not only does the structure itself need to be sturdy, but the surfaces &#; inside and out &#; need to be durable as well. The combination of animal waste-generated bacteria, humidity, and water from cleaning creates a highly corrosive environment. Painted, zinc-phosphate-treated G90 HDG is particularly well-suited for the confinement of hogs, cattle, and poultry when combined with a vapor barrier and adequate ventilation. Since these animals live the bulk of their lives in confinement and their waste creates high levels of amines, sulfides, urea, and other corrosives that readily attack aluminum iron, and zinc, material choice, design (particularly when it comes to waste removal processes) and maintenance each plays a key role in ensuring the durability of the structure.
Corrosion can even happen in roofing due to fumes and anywhere manure rests for long periods, like corners or walls. These issues can be mitigated with proper ventilation systems, regular cleaning schedules, and quick attention to needed repairs. In this instance, design and maintenance are as important as the material choice but metal panel construction is ideal.
Metal panels last three to four times longer than their wood counterparts and don&#;t get brittle and crack like fiberglass panels. Depending on the type of metal and coatings used, corrugated metal panels have a lifespan of 40 to 60 years, even when withstanding harsh elements like wind, rain, hail, and drastic temperature fluctuations. On average, a corrugated&#;metal roof has a lifespan&#;that&#;s twice as long as that of traditional asphalt shingles.
That lifespan can extend even further if you recycle your materials once they no longer serve their original purpose. Since construction and demolition account for up to 40% of all waste, choosing green building materials is important. Not only do metal panel structures last longer than wood construction (and thus need to be replaced less frequently), but the panels are also often made from recycled metals and are completely recyclable themselves.
As agricultural technology advances, buildings must follow. Larger buildings with higher ceilings are needed to house larger equipment, accommodate robotic milkers in the dairy industry, or handle the requirements of cage-free egg-laying facilities.
From a design and engineering standpoint, building with metal panels is very flexible and allows for many variations and features other building materials lack. Since aluminum and steel panels are relatively lightweight yet incredibly strong compared to other materials, metal buildings can provide a variety of complex layouts, including large, unobstructed open spaces.
Adding on to or renovating an existing corrugated metal building for a slightly different or enhanced use is becoming standard practice. Skylights, advanced fan or ventilation systems, and larger overhead doors are often part of the plan for renovations and existing structures alike. Many owners opt to incorporate insulated offices or even living quarters into storage, shops, or similar structures. Insulated storage, she-sheds, shouses, and even stables are steadily increasing in popularity as buildings are being used for multiple purposes.
Flat grain storage and shelter for liquid chemical, seed, and seed treating equipment are other popular uses for corrugated metal panel construction. Water tanks, irrigation piping, fencing, and even&#;livestock trailers&#;are other ideal uses for various types of corrugated metal.
Cost Effectiveness
Investing in ag buildings is significant, and materials cost is a major factor. The cost savings gained by using corrugated steel or aluminum for a barn, shop, shed stable, or other livestock structures are huge. It&#;s the number one reason cited by farmers for choosing metal structures over traditional wood construction. Compared to wood, fiberglass, and other common agricultural building materials, corrugated metal&#;s value is found in how long it remains fully functional. Savvy ag producers know that a longer-lasting barn means avoiding additional expenses when it needs to be razed and replaced.
In general, metal panels are easier to install, and progress is much faster than traditional stick-built construction. For example, a metal panel covers several square feet with each sheet; when compared to roofing shingle-by-shingle, it&#;s clear why installation moves along much more quickly. Since less labor is needed to erect the structure, fewer man-hours add to the initial construction costs. Some metal panel barns are prefabricated and take even less manpower to build. Further, metal structures require less maintenance than their wooden counterparts, adding to the cost savings over time.
There are many finishes, colors, and profiles from which to choose when selecting your roofing and siding panels, trim, and decking so you&#;ll be able to get the look you want. Want all your buildings to have a cohesive, professional look? It adds to the brand when the entire farm tract has a unified, clean appearance. Often visible from far and wide, visitors, customers, and vendors will know they&#;ve arrived at your operation by the aesthetic of the structures.
On a family farm, would you like your outbuildings to coordinate with the house colors or even match the roof? It&#;s all possible with metal panels. Also of note, seemingly simple choices can make a difference to your comfort level: Choose a light color for your barn roof &#; it will reflect the sun&#;s heat and keep your barn cooler during the heat of summer.
Given these benefits, it&#;s easy to see why corrugated metal is a popular choice for agricultural construction. It offers a practical, durable, long-lasting, efficient, and attractive way to protect machinery, livestock, and other assets. If ag structures are in your future, an experienced custom sheet metal manufacturer like CMI is your go-to source for the right materials for the project. We have over 100 years of experience supplying custom solutions for agricultural applications. If you&#;d like to learn more about our unique capabilities or the different metal types we offer, we&#;d be happy to help.&#;Give us a call today.
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