Whether you&#;re buying your first portable roof panel machine and need to select a profile, or you&#;re unsure of what profiles you should add to your rollforming equipment, it can get complicated trying to figure out where to start. So, how do you pick a metal roof panel profile? What should you know about the project, your market, and other factors when selecting a profile?
At New Tech Machinery (NTM), we get asked questions like these all the time: &#;What panel profile do you recommend?&#; &#;What metal roofing profile is popular in my area?&#;
While we can&#;t tell you directly what profile to buy for your customer base or service area, we can help you find the information you need to make the best decision for your business and to serve your customers. Also, not every machine can produce the same profiles, so your choices may depend on what machine you have.
In this article, you&#;ll learn:
Before requesting a quote on a portable rollforming machine, you need to decide which panel profile(s) you need. Also, if you&#;re looking to add more profile options for customers, it&#;s important to know what factors to consider.
What do you need to take into account before deciding on the profile or profiles you want to offer to your customers? Let&#;s look at a few of the factors:
If you are in the market to buy a roof panel machine, or if you already have one and just want to add profile options to expand your offerings, you first need to understand what profiles your machine can fabricate. If you&#;re purchasing and not sure what machine will meet your operational needs, take the Roof Panel Machine Quiz.
Not all roof panel machines produce the same profiles, so if you&#;re considering adding commercial options or wall / siding profiles, research which machines can produce those types of panels. Our SSR&#; MultiPro Jr. and SSH&#; MultiPro both run seven different profiles. Our flagship SSQ II&#; MultiPro runs 16 roof and wall panel profiles, so is the most versatile. Our specialty machines, which include the WAV&#; Wall Panel Machine, built for industrial use, runs four wall panel profiles. Our 5VC-5V Crimp&#; Roof Panel Machine runs exposed fastener roof panels with three profile variations.
When you buy a new machine with New Tech Machinery, you get your choice of a profile roller set. If you&#;re trying to figure out which one to get, it helps to consider what would be the most bang for your buck and what will be the most requested by customers. Commercial profiles are the most expensive to purchase on their own, so if you bought the SSQ II&#; MultiPro machine, you could select a commercial-style panel as your choice of profile.
roof panel exiting machineWhether your business operates by supplying panels on site to metal roofing installers or by fabricating the panels and installing them yourself, it&#;s critical to understand where you see any possible future expansion of your services (i.e. branching out into commercial work, adding gutter installation services, etc.).
If you primarily install metal roofs yourself, you should have a good idea of what profiles you want to focus on and if you&#;d like to get into commercial projects eventually. If you want to get into &#;chop-and-drop&#; as a panel supplier, consider getting a machine that can make the profiles your customers would ask for.
Understanding what kinds of standing seam panel profiles are popular or more often specified in your region will also help you pick the right ones for your portable rollformer.
Certain regions may also have local building codes (i.e. FM Approvals, Miami-Dade County, etc.) dictating which profiles you can use to adhere to their testing standards and the weather in certain regions. The current market demand in your area will also play a part in which profiles you will need to have on hand based on what&#;s popular with your customers.
The scope of your current and/or potential commercial or residential projects can help guide your decision on which panel profile to use. Residential profiles are typically those with a 1.5&#; leg height or smaller. Once you get to a 1.75&#; seam height or taller, the panel profile is more structural and industrial-looking, and can be used on a lower slope for commercial projects.
Before any construction or installation of a metal roof begins, the contracting company will receive the specifications and details of the project as dictated by the architect or engineer. This document includes details like what materials will be used, local building codes to adhere to, metal roofing accessories, and more. Knowing the structure and details of the project you&#;ll be working on will help you determine if you need to use a certain profile.
If the project you&#;ve bid on requires an engineered system, you&#;ll need to make sure you have or can purchase a profile tooling for your machine that meets those engineering standards (like wind uplift, water penetration, etc.).
Not all sizes or styles of profiles have engineering behind them. Although NTM doesn&#;t offer panel testing, you can check with your coil supplier to see what testing or engineering they offer for specific panel profiles. Some coil suppliers will be able to provide testing and engineering data if you are using their coil with your NTM machine.
Courtesy of Sheffield Metals InternationalAfter you&#;ve done your initial research and understand some of the factors that can influence which profile you should choose, what are some ways you can find out the right profile to buy for your service area? How do you know which profile will be the right choice for your customers?
Here are some simple ideas to scope out the profile popularity in your region:
Doing your research as a customer and buying the panel profiles you know your customers want in your area, can help ensure you&#;re making the right choices for your business. Remember, you can always buy other panel profiles as needed down the road, even if you don&#;t get them with the initial machine purchase.
Purchasing the right panel profiles for your area and customers has its benefits, including:
After decades of making and selling portable rollformers, New Tech Machinery understands the importance of buying the right profiles the first time so your business can be as successful as possible. We&#;ve helped thousands of roofing contractors choose the right portable roof panel machine, accessories, and profiles to increase their product offerings and experience in the field.
Looking to get started with portable rollforming or want to find out more about our roof and wall panel profiles? Talk to one of our experienced rollforming specialists today!
When working with steel vendors, they must be knowledgeable about the products they supply to your business and all the different steels they sell, their applications and specific properties. They should also have a good idea about products they don&#;t sell but which are crucial to the industry.
Steel is used widely in modern society by manufacturers of a wide array of products and those who construct buildings, bridges and other infrastructure. Regardless of why a business or organization requires steel, vendors should be able to answer the following questions:
Steel is an alloy primarily made from iron that contains less than 2 percent carbon, with other elements like manganese, oxygen, phosphorus, silicon and sulfur added to give the steel certain characteristics. It&#;s also a relatively inexpensive alloy with high tensile strength, which is why it&#;s widely used.
Steel has myriad uses, including as a component in automobiles, buildings, home appliances, infrastructure, ships, tools, weaponry and many other modern-day products. Steel is also used in engineering applications and as an important construction material.
While iron occurs naturally in ore form, it&#;s also the primary element making up steel alloys. The main difference is that steel is stronger than iron, with superior compression and tension properties.
One of the most frequently asked questions of steel vendors involves why it&#;s not considered a metal. This has to do with the fact steel isn&#;t a pure element but rather an alloy comprised mostly of iron, which is a metal, and carbon, which isn&#;t a metal.
Various steels have differing properties depending on the elements within the alloy. But generally, steel:
While titanium can be alloyed with other metals &#; including aluminum or vanadium &#; to make it stronger than many types of low to medium grades of steel, the highest-rated stainless steel grades are stronger than these titanium alloys.
Steel is generally categorized into four types: alloy, carbon, stainless and tool steels.
If you are looking for more details, kindly visit Hongyuan International.
Alloy Steel -These steels are alloyed with other metals in various ratios to make them better for specific applications.
Carbon Steel &#; These steels contain iron and carbon, with other elements like copper, manganese and silicon to create an alloy.
Stainless Steel &#; There are many variations on stainless steel, though normally, they&#;re made up of between 10-20 percent chromium. The primary element in stainless steel alloys, besides iron, is chromium, which makes it much more resistant to rusting; this is especially true for those stainless steel alloys containing at least 11 percent chromium.
Tool Steel &#; Alloyed at extremely high temperatures, these steels are combined with hard metals, such as vanadium, tungsten, molybdenum and cobalt. Not only are tool steels heat resistant, but also durable, making them ideal for cutting and drilling implements.
The specific grade of steel that&#;s considered the strongest is in the 400 class of stainless steel, specifically, type 440. The 440 stainless grade is a type of cutlery steel with a higher carbon ratio. The 440 grade retains edges much better when properly heat-treated than other steels.
As one of the hardest stainless steel grades, it&#;s classified into four subsets. Categorized into 440A, 440B, 440C, and 440F stainless steel, these differ only concerning the amount of carbon they contain. Of these, 440C stainless steel is considered the strongest, comprising between 0.95-1.20 percent carbon. During the annealing process, 440 steel can be easily machined, worked, and manipulated into shape to increase strength further.
The most commonly used and versatile steel grade is also stainless. Type 304 stainless steel contains 18 percent chromium and 8 percent nickel, sometimes referred to as 18/8 steel.
There&#;s not just one kind of stainless steel. The term applies to a group of iron-based alloys that contain at least 10.5 percent chromium, making stainless steel so resistant to corrosion. This chromium forms a very thin layer on the steel&#;s surface to prevent rust and other types of corrosion.
In addition to chromium, carbon content in stainless steels can be no more than 1.2 percent. Stainless steel alloys also contain varying amounts of other elements, such as manganese, molybdenum, nickel, niobium, nitrogen, silicon, and others. These other materials contribute to the properties of specific types of stainless steel.
Yes, and yes. Though many believe stainless steel won&#;t rust wrongly, it&#;s possible under certain conditions for stainless steel to rust, though its chemical makeup helps prevent rusting. Additionally, there are other types of corrosion besides oxidation that makes steel rust.
When stainless steel surfaces are exposed to chemicals or other corrosive substances for too long and aren&#;t properly cared for, they begin to pit. This pitting affects the performance of a stainless steel surface and its aesthetics.
All steels are uniquely sustainable and capable of being used and recycled repeatedly. Steel production also requires less energy than producing other types of materials. Further, the steel industry has made great strides toward limiting the pollution it produces. For example, fabricating a ton of steel requires just 40 percent of the energy it took to make in .
Yet steel knowledge isn&#;t the only thing to glean from questions posed to steel suppliers. Vendors should also show that they&#;re trustworthy and honorable when doing business. To ensure that they are these things as well, another set of questions should be asked of steel vendors:
It&#;s important to understand the final cost of materials like steel. Vendors sometimes charge a restocking fee for returns, while others may invoice for delivery or fuel surcharges. It&#;s important to ask a steel supplier to identify these costs so that the total cost for material is known and can be compared with prices from other vendors.
This is an important aspect of any business, including steel suppliers. If there&#;s a problem with the steel that leads to other costly expenses, the steel vendor&#;s policy must cover it. it&#;s also a good idea to get a copy of their liability insurance certificate.
For distributors, steel vendors mustn&#;t sell to end users at sharply discounted rates. Some manufacturers will work with a distributor until they&#;re established, then cut them out to make higher profits. That&#;s not good for any distributor&#;s business.
Sometimes the product doesn&#;t sell, so it&#;s important to understand a steel vendor&#;s return policy. A guaranteed sell-through allows a business to return unsold materials for either cash or credit.
With COVID and current world events having caused issues with supply chains, this is a very important question to ask steel vendors. A lack of vital materials will strangle a business, so relying on suppliers that don&#;t deliver isn&#;t an option. Steel suppliers that offer discounts for a product that doesn&#;t arrive on time, or who will pay back customers for steel they had to get from another source will help allay the costs of delays or mistakes.
For distributors, it&#;s important to get a price that gels with the profit their business needs to make in order to grow. For instance, if a steel vendor states that the gross margin should only be 25 percent on the steel they sell, while your business needs a 30 percent margin to stay competitive, this relationship probably won&#;t work out long term.
Knowing what might make steel vendors change their pricing structure is also important. Sudden price increases in material or services can cause havoc with any business. It&#;s important to know if prices are tied to inflation, and how much notice will be given should steel prices rise. Additionally, it&#;s not a bad idea to ask steel vendors if they reduce prices to their customers should their price go down.
Steel vendors sometimes offer discounts for bulk buys. This can affect profits, so it&#;s a good idea to know in advance about such incentives.
It&#;s important when a supply of any material arrives to ensure that it&#;s in good condition, and this also applies to steel. Vendors should be asked whether there&#;s a certain grace period after receiving their product. It&#;s important to check contracts to allow at last three days to check an order prior to taking responsibility for it.
This final question can be applied to any vendor of products or services. It&#;s these traits that businesses working with steel vendors should look for:
Dependable Deliveries &#; The steel industry often needs to deal with tight deadlines. Steel vendors&#; deliveries arrive when they should ease the burden on their customers. Make certain that a steel supplier has a history of timely deliveries.
Solid Customer Service &#; This trait goes beyond steel vendors, as excellent customer service should support any partnership with a supplier. Knowing that a vendor listens to issues and communicates honestly when seeking a solution to an issue is what any business wants from such a working relationship.
Receiving Undamaged Goods &#; With the toughness of steel, vendors might take less care than with more fragile alloys or metals. However, orders can still be damaged during transport to a point where the steel is unfit for application. If this happens, it can hamper efficiency and push back deadlines. A steel vendor&#;s shipping and packaging processes matter and orders must be delivered undamaged.
Regulatory Compliance & Quality Control &#; Though certain uses require higher quality steel, vendors should always ensure that the material they provide meets or exceeds the standards for which it&#;s required. Depending on the application, steels must comply with various regulations and standards.
Organizations like ASTM International help steel vendors classify, evaluate and specify the best steel type for an application based on its properties. For rolled steel used in the aerospace or auto manufacturing industries, this might entail certification from SAE International. Specifications regarding stainless steel used for structural purposes could include following ANSI/AISC 370-21 requirements.
Regarding defense contracts, DFARS compliance is necessary to protect the US defense industry from becoming too dependent on foreign steel vendors and materials. For steel vendors operating in the European Union, it may be necessary to comply with RoHS restrictions on materials used for electronic and electrical equipment containing certain toxic substances.
Sourcing Material Reliably &#; Often, raw materials go through multiple hands before reaching their end user, including products like steel. Vendors help facilitate this supply from steel manufacturers to distributors and end users. It&#;s a good idea to maintain good relations with steel vendors that have access to steel from multiple mills, ensuring they can always provide an adequate supply of materials.
If you have questions about steel that aren&#;t posed here, we invite you to ask the experts at Atlantic Stainless.
Want more information on Steel Profiles For Sale? Feel free to contact us.