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Are you interested in purchasing a capsule making machine? Have you ever wondered what kind of capsule filling machine would be perfect for your production? Are there questions about a capsule filling machine you have not been able to find suitable answers to?
Check out these primary questions you need to be answered before you order a capsule filling machine.
A capsule filling machine is also known as an Encapsulating machine or Capsule filler. The capsule filler is used to fill the empty capsules with the required material, which could be solid, liquid, or semi-solid/liquid.
It is a popular device widely used in many industries, including the pharmaceutics, food, chemical, and packaging industry, and many other sectors. With the continuous advancement in technology, the latest capsule filling machine produces 200,000 capsules per hour with efficient automatic controls, including filling, positioning, locking, and counting.
There are two categories of capsules: soft capsules and hard gelatin capsules.
The soft capsules are filled with a blend of active ingredients in liquid or semi-liquid form. The soft capsule shell is usually made of gelatin, water, a plasticizer, and an opacifier, which could be glycerin or sorbitol.
Hard gelatin capsules are filled with single or combined forms of dry powder, granules, micro tables, small capsules, and coated beads. The shell consists of gelatin. Other substances, such as opacifiers, preservatives, colorants, and plasticizers are added to the hard gelatin shell to enhance capsule formation and performance.
HPMC capsules also known as hydroxypropyl methylcellulose capsules are also recommended due to their low moisture content compared to hard gelatin capsules. During the production/ encapsulation process, there could be brittle and breakage of the hard gelatin capsules under mechanical stress, which mainly happens due to the hygroscopic content of the hard gelatin capsules usually about 13% to 16%.
Read More:
What Capsule Dosage Forms Can be Used in Capsule Fillers?
There are three major types of capsule filling machines which are:
Depending on your production capacity, any of the three capsule filling machines would fit comfortably into your needs. It is also important to note that each type of capsule filling machine has its peculiar pros and cons.
Automatic capsule filling machine
The automatic capsule filling machine is preferred for large-scale production. Its operations are completely automated, and the device is durable and designed for long-lasting operations.
The production capacity of an automatic capsule filling machine is an average of 200,000 to 400,000 capsules per hour. It is frequently used in pharmaceutical companies with multiple-line productions.
Some of the benefits of the automatic capsule filling machine include:
Semi-automatic capsule filling machine
The semi-automatic capsule filling machine combines automated and manual operations. It is preferred for operations with varying sizes of powders, pellets, or granules. The semi-automatic capsule filling machine also has a high production capacity from 25,000 to 47,000 capsules per hour, subject to the operator&#;s skill set and capsule size.
Some of the benefits of the semi-automatic capsule filling machine include
Manual capsule filling machine
The manual capsule filling machine is completely operated by manpower. It is used in small to medium-sized productions. The device can open and fill about 300 capsules per cycle.
The parts of the basic model of the manual capsule filling machine can be changed and modified to fit your requirements.
Some of the benefits of the manual capsule filling machine include
Also, before purchasing the capsule filling machine, it is advisable to consult with your vendor to make an efficient choice for your production capsule.
There are charts and graphs for the basic sizes and measurements of capsules and the required formulations and dosing units.
Capsule sizes usually range from sizes 000 to 5. The preferred sizes are 00 to 2 because they are easy to swallow.
EMPTY CAPSULE SIZE
Capsule Size
0
00E
0
0E
0
1
2
3
4
5
EMPTY CAPSULE WEIGHT
Average Weight (mg)
158
143
123
107
99
78
61
48
38
28
Tolerance
±10
±10
±7
±7
±6
±5
±4
±3
±3
±2
EMPTY CAPSULE VOLUME CAPACITY (ml)
Capacity
1.37
1
0.9
0.78
0.68
0.48
0.36
0.27
0.2
0.13
FORMULATION DENSITY
Formulation Density
0.6g/ml
822
600
540
468
408
288
216
162
120
78
0.8g/ml
800
720
624
544
384
288
216
160
104
1.0g/ml
900
780
680
480
360
270
200
130
1.2g/ml
936
816
576
432
324
240
156
You can consult with your vendor to recommend the capsule size and capsule filling machine to fit your production needs.
Maintaining a production budget with top-quality materials can be very tasking. Also considering a fast line production and still staying ahead of the competition. Before maintaining a budget, it is essential to maintain top-quality production at all times.
While discussing with your vendor, he/she might suggest a capsule filling machine that is a little above your budget. You could revise your budget to get the right capsule filling machine needed for your production.
Every machine requires regular maintenance to guarantee its durability.
A regular maintenance routine involves
Things you should avoid when cleaning the capsule filling machine are
You can extend the shelf life of the capsule filling machine by 60 to 90% with proper cleaning and regular lubrication. It is advised to always clean the machine at the end of the day&#;s production. Do not leave powders in the machine overnight. It could dry and garden resulting in swift wear and tear of the machine.
Now, there are some tips you need to consider before making the final choice for the capsule filling machine for your production. Let us look at them briefly.
The reason for your purchase of a capsule filling machine is very crucial. You need to consider the type of production you are after which could be
1. Hard gelatin or soft gel capsules.
2. Automatic, semi-automatic, or manual capsule filling machine.
3. Size of the capsule.
You need to consider the size of the machine you need for production. You can purchase a lighter machine for easy transportation between sites. Or you could get a larger capsule filling machine for better functionality if the production site is fixed.
Automatic capsule filling machines are recommended for large-scale productions with multiple lines. For small-scale production, a manual capsule filling machine is better to help save costs.
If you want to limit human contact and contamination of the product, it is better to opt for the automatic capsule filling machine.
Also, you could consider the customization option of the machine. There are available capsule filling machines that you can modify to fit your requirements.
As a manufacturer, you have an overview of the cost of the entire production. When making consultations about the type of machine to purchase, you should look out for a machine that is within your budget range without comprising the efficiency and quality of your products.
With all this information at your fingertips, the next step is to find a vendor that will guide you in picking the best capsule filling machine for your production
With 17 years of expertise, iPharMachine takes its place as one of the leaders in the pharmaceutical and pharmaceutical packaging industry. We prioritize quality equipment over quantity and are dedicated to providing the best capsule filling machine and other pharmaceutical machines you need in your production.
Following years of production of capsules and related equipment, we have patented several capsule-related technologies. The team at iPharMachine focuses on research and development and provides pharmaceutical engineering solutions that meet cGMP standards.
We also offer consultations to help guide you in picking a suitable capsule filling machine. iPharMachine provides all types of capsule filling machines (automatic, semi-automatic, and automatic), and also matching separated and joined capsules.
Order your capsule filling machine today at iPharMachine.
Overview:
The machine is specially used for filling strong corrosive liquids and liquids such as cosmetics that can't contact the metal. The parts of the machine that contact the liquids are all made of nonmetal anticorrosive materials. It is designed with submersible filling function, featured by accurate measurement and no bubble and drooping during the filing.The filling nozzle can lifting and dive .
The whole machine line including :bottle feeding -Filling -Capping-Sealing -labeling -Collection
Main technical parameters:
Filling Head
2
4
6
8
Filling Volume
100-ml
100-ml
100-ml
100-ml
Goto Mingfeng to know more.
-ml
-ml
-ml
-ml
Filling Type
Plunger Ration Filling
Plunger Ration Filling
Plunger Ration Filling
Plunger Ration Filling
Filling Speed
300-600bph
600-bph
-bph
-bph
Filling accuracy
±1%
±1%
±1%
±1%
Material
SUS304/316
SUS304/316
SUS304/316
SUS304/316
Air Pressure
0.5-0.7Mpa
0.5-0.7Mpa
0.5-0.7Mpa
0.5-0.7Mpa
Power
220V,50Hz,500W
220V,50Hz,500W
220V,50Hz,500W
220V,50Hz,500W
Air consumption
200-300L/min
200-300L/min
200-300L/min
200-300L/min
Weight
400Kgs
550Kg
700Kgs
900Kgs
Appication:
Features:
1. This machine is designed for corrosive liquid (hydrochloric acid) and its unique designed filling structure can effectively prevent corrosion and leakage.
2.Precisely control filling amount with millisecond time
3.No bottle, no filling; no leakage, high precision
4. To ensure filling speed and avoid foam during filling process, the filling head has been designed to unique adjustabel form.
5.Adopt volumetric piston pump, pneumatic control ss check valve to filling various kinds of liquid from light to medium heavy.
6.Whole machine designed and manufactured accordance to GMP regulation.
The details picture:
Add bottle fix device on the filling nozzle part, ensure when filling material, the bottle is fix in a right position, the filling nozzle use PP material customize, anti-corrosive and anti-drop. Length can customize according to different bottle.
Adopt PLC control
Company information
Machine all Electrical components can according to customer need to match, the PLC programe we espeically customize a set program for liquid accuracy filling , our plc will calculate the filling liquid and filling pulse automatically and show the filling volume and remain need filling volume in the touch screen, then if will begin second time filling automatically.
Shanghai iPanda Intelligent Machinery Co., Ltd. is committed to the equipment R&D, manufacture and trade of various types of packaging machinery. It is a high-tech enterprise integrating design, manufacture, trade , and R&D. The company's equipment R&D and manufacture team has more than 10 years of experience in the industry, accepting unique requirements from customers and providing various types of automatic or semi-automatic assembly lines for filling. Products are widely used in daily chemicals, medicine, petrochemical, foodstuff, beverage and other fields. Our products has a market in Europe, the United States and Southeast Asia, etc. won the new and old customers alike.
The talent team of Panda Intelligent Machinery gathers product experts, sales experts and after-sales service staffs, and upholds the business philosophy of "Good quality , Good service, Good prestige". We will continue to improve our own business level, expand our business scope, and strive to meet the needs of customers.
Our service:
1.We can supply OEC/ODM design.
2.We offer 1 year warranty and free spare parts supply(not man-made broken),we will also prepare enough spare parts delivered
together with the machines.
3.Our machine is designed in simple structure,so that easy for operation and
debugging.
4.Engineers available to service machinery overseas
5.Field installation, commissioning and training.Field maintenance and repair service
Transport
FAQ:
Q1: Are you factory or trading company?
A: We are factory.
Q2: Can you guarantee your quality?
A: Of course. We are the manufacture factory. More importantly, we put a high value on our reputation. Best quality is our principle all the time. You can be assured on our production completely.
Q3: What should I do if we are not able to operate the machine when we receive it?
A: Operation manual and video demonstration sent along with the machine to give instructions. Besides, we have professional after-sale group to customer 's site to solve any problems.
Q4: How could I get the spares on machines?
A:We will send extra sets of easy broken spares and accessories like O ring etc. Non-artificial damaged spares will be sent freely and shipping free during 1 year's warranty.
The company is the world’s best Corrosive Chemical Liquid Filling Machine supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.