When deciding to go into the waste plastic pyrolysis business, the cost of a waste plastic pyrolysis plant is probably the first thing you need to consider. In fact, since a waste plastic pyrolysis plant project is a large scale waste recycling project, the cost will include many aspects. Therefore, it is essential to make a specific cost estimate.
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What is the real cost of setting up a waste plastic pyrolysis plant?
The cost of the equipment that you are most concerned about will probably takes up most for the initial investment. There are two main types of pyrolysis equipment commonly available on the market: intermittent pyrolysis plant, which costs about $32,000-$75,000; and continuous pyrolysis plant, which costs about $300,000-$600,000. Of course, the cost is only an estimate, and it&#;s different according to different capacities of pyrolysis plant; Doing Group has not only researched and developed these two types of equipment, but also has designed many complementary equipment to improve automation and oil yield, and you can choose the configuration according to your budget and needs. After the purchase of waste plastic pyrolysis plant, you will also incur some follow-up service costs, such as installation, repair and maintenance costs. Other costs include plant site costs, fuel costs, utility costs, labor costs, etc. We have previously devoted to these, which you can view by clicking here: How to set up a waste plastic pyrolysis plant project?
These costs may be very stressful for you. But when running a waste plastic pyrolysis plant, you will get fuel oil, carbon black and combustible gas as the end product. If the end product is good enough and the plant runs efficiently enough, you will get a significant return from it.
In order to get high cost-effective equipment and make a successful business, Doing Group has made a series of breakthroughs in process and material of waste plastic pyrolysis plant, and great after-sales service to help you reduce cost and get more profit. Let&#;s look at the advantages of waste plastic pyrolysis plant now.
Waste plastic pyrolysis plant 3D image
&#; Sealed feeding and slag discharging system
The sealed feeding system can minimize the waste of raw materials and ensure the safety and environmental protection at the same time. The slag discharging system is also sealed and high temperature resistant, so there is no need to cool down the reactor before discharging carbon black, and it can be discharged at a higher temperature directly, which can save the time of cooling down the reactor in the current round and the preheating time of pyrolysis in the next round. This really saves a lot of fuel costs and time costs.
&#; Combustible gas reuse system
The combustible gas produced during the pyrolysis process can be used to heat the reactor after de-dusting and desulfurization, which can save fuel costs to a great extent. Of course you can also collect the combustible gas in an airbag. However, the gas bladder should be placed away from the combustion chamber to ensure the safety of the pyrolysis process.
&#; Material of the pyrolysis reactor
Doing waste plastic pyrolysis plant uses durable and high temperature resistant materials for the pyrolysis reactor and adds refractory materials to the housing. In this way, the service life of the pyrolysis reactor will be extended and the customer will save a lot of money for replacing a new reactor.
&#; Great after-sales service
Doing waste plastic pyrolysis plant has been sold to more than 60 countries and regions all over the world. We can provide thoughtful and comprehensive service for every customer. If you buy our equipment, we will arrange professional engineers to guide you to install and commission the equipment, provide you with technical training for local workers, one year free warranty and lifetime technical support.
All in all, if you have made a decision to invest in waste plastic pyrolysis plant, you can trust us to provide you with the most reliable solutions. If you would like more information about the cost of waste plastic pyrolysis plant, you can share your specific questions with us. Please leave us a message below and we will contact you within 24 hours.
The cost of setting up a pyrolysis plant project is different from 10,000 USD to about 1 million USD dollars. The overall pyrolysis plant cost mainly depends on what capacity and what model of the pyrolysis plant you want to install, pyrolysis machine running costs, and the investment cost for pyrolysis plant land and license, etc.
1. Pyrolysis Machine Cost
We have 100kg, 500kg, 1t, 2t, 5t, 10t, 12t, 15t different processing capacity batch type pyrolysis machine, and the 15t 20t 30t 40t 50t different capacity semi-continuous and fully continuous type pyrolysis machine. The cost of batch type machine is relatively lower, usually under 100,000USD. The continuous pyrolysis machine with big capacities and higher configurations will cost more.
DOING factory different capacity waste tyres/plastics pyrolysis plant
2. Pyrolysis Plant Running Cost
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The running cost of this pyrolysis plant project is not high. In some areas, the material is free to get, and some governments give subsidies if you could recycle the waste tire/plastic.
And one set of pyrolysis machine just needs 3-4 workers to run, and it doesn&#;t need much manual operation. This machine is operated by the control cabinet, which is very convenient. It also doesn&#;t consume much electricity. Let us take the 12tpd pyrolysis machine as example, the electricity consumption is about 250kwh-400kwh per day, which mainly depends on the configuration of the machine you choose.
DOING pyrolysis machine uses the circulating water to run, no water consumption, don&#;t need to worry about the waste produced. And it could recycle the waste tire/plastic 100%, no waste produced, so the running cost is very low.
The raw materials of pyrolysis plant
3. Other costs like land&license cost
In addition to the basic pyrolysis machine investment, you also need to consider the rental and construction costs of the pyrolysis plant land site. And in some countries that have relatively strict control over the establishment of waste management and recycling projects, such as Europe, Australia, South Africa, etc, it will also cost some to obtain the relative licenses.
After the above discussion, we may find that the initial one-time investment cost of pyrolysis plant is slightly higher. However, the payback obtained from the pyrolysis project is much higher than the input cost. The following is our profit analysis table based on the waste tire pyrolysis plant project for your reference.
Profit analysis(10TPD waste tyre pyrolysis plant)Cost/DayWaste Tyre10T*30USD/T =300USDElectricity Consumption30 USDHeating fuel(tire oil)0.4T*500USD/T=200USDManpower3 Workers* 50USD = 150USDIncome/DayFuel Oil4T* 500USD/T = USDCarbon Black3T * 50USD/T=150USDSteel Wires1.5T* 215USD/T = 322.5 USDProfit.5USDJust feel free to contact Henan Doing Company if you want to learn more about setting up pyrolysis plants. We have rich experience of installing pyrolysis plants in more than 100+ countries and regions. From the pyrolysis plant planning, pyrolysis machine fabrication and installation, we can offer all-around technical support for you.
If you are looking for more details, kindly visit Waste Pyrolysis Plant.